<div>In this study, we have investigated the microstructural characteristics, the
mechanical properties, and the dry sliding wear behavior of a ceramic coating
consisting of zirconia (ZrO<sub>2</sub>) and alumina
(Al<sub>2</sub>O<sub>3</sub>) deposited by flame spraying. A series of wear
tests were carried out under a variety of loads and at two different sliding
speeds. The evaluation included an examination of the coating microstructure,
microhardness, coefficient of friction (COF), and wear resistance of the
flame-sprayed coating. The results showed that the coatings had a perfectly
structured micro-architecture and were metallurgically bonded to the substrate.
The Al<sub>2</sub>O<sub>3</sub> coating exhibited a fine granular structure with
pores and oxides. The microstructure of Al<sub>2</sub>O<sub>3</sub>-10 wt.%
ZrO<sub>2</sub>, on the other hand, showed a blocky structure with a uniform
distribution of ZrO<sub>2</sub> inclusions in the composite coating. X-ray
diffraction (XDR) results showed that the phases in both coatings were
predominantly α-Al<sub>2</sub>O<sub>3</sub> with a minor presence of
γ-Al<sub>2</sub>O<sub>3</sub>. However, in addition to residual
ZrO<sub>2</sub> in the tetragonal phase, the
ZrO<sub>2</sub>-Al<sub>2</sub>O<sub>3</sub> coating showed a predominance of
ZrO<sub>2</sub> in the monoclinic structure. To elucidate the intricacies of
the wear mechanism and the characteristics of the wear debris, a comprehensive
analysis of the wear performance of flame-sprayed ceramic coatings was carried
out.</div>