The proton-exchange membrane fuel
cell is a promising technology
to effectively utilize hydrogen energy, which is the ideal alternative
to fossil fuels. However, the high dependency on scarce Pt as an oxygen
reduction reaction (ORR) electrocatalyst is still a severe barrier
that hinders widespread commercialization. Herein, we propose a facile
synthetic strategy facilitating mass production of Pt–Mo solid-solution
alloy nanoparticles on a carbon support (PtMo/C) as a highly active
ORR electrocatalyst. Without using organic surfactants or reducing
agents, our synthesis process based on the gas-phase method in an
inert atmosphere is cost-effective and does not require any post-treatment,
unlike most reported solution-based reduction processes. Both molybdenum
metal and carbon monoxide decomposed from molybdenum hexacarbonyl
contribute to the reduction of the PtMo alloy during the annealing
process. By elucidating the growth and synthesis mechanisms, we optimized
the particle size of PtMo/C to approximately 3.1 nm, annealed at 800
°C (PtMo/C-800). Consequently, PtMo/C-800 shows high mass activity
(146 mA mgPt
–1), which is superior to
that of commercial Pt/C, and excellent durability after accelerated
degradation tests.