Effect of burnishing on Inconel 718 workpiece surface heated by infrared radiation

Casarin, Samuel José; Sanchez, Luiz Eduardo de Ângelo; Bianchi, Eduardo Carlos; Scalon, Vicente Luiz; Fragelli, Renan Luis; Godoi, Eduardo Luiz De; Fonseca, Maria Cindra

doi:10.1080/10426914.2021.1926494

Cited by 19 publications

(5 citation statements)

References 27 publications

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“…33–35 However, there is an optimum burnishing force that will lead to the highest roughness reduction for each material, but an excessive high burnishing force can cause deterioration of the material surface finish. 36–40 For DP-330Y material, the lowest result of Ra, Rz, Rt, and Rp indicators were obtained with the burnishing force of 150 N, while the Rv indicator decreased even more with an increase of the burnishing force. For the burnishing force of 150 N, the roughness indicators enhanced around 73.4%, 53.8%, 50.2%, 70.6%, and 40.3% for Ra, Rz, Rt, Rp, and Rv, respectively.…”

Section: Resultsmentioning

confidence: 95%

Effect of slide burnishing on the corrosion resistance and surface roughness on high strength steels

Marquez-Herrera,

Saldaña-Robles,

Reveles-Arredondo

et al. 2023

Advances in Mechanical Engineering

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This work presents an experimental study aimed to determining the influence of the slide burnishing force on the surface roughness indicators ( Ra, Rz, Rt, Rv, and Rp) and corrosion resistance on the advanced high strength steels TRIP-440Y and DP-330Y and the high strength steel HSLA-SP780. For each steel, the tests were carried out at different burnishing forces between 30 and 450 N, using a zig-zag burnishing toolpath with a 50% of the footprint width of the spherical tip as length between burnishing traces. The results showed that the optimal burnishing force to minimize surface roughness for HSLA-SP780, DP-330Y, and TRIP-440Y steels were 60, 150, and 180 N. These burnishing forces enhanced the roughness indicators between 40.3% and 73.4% for DP-330Y, from 57.5% to 83.2% for TRIP-440Y, and around 2.8% and 41.6% for HSLA-SP780. Corrosion tests exhibited that sliding burnishing does not affect the corrosion resistance of the steels, which are coated with a zinc layer. This result was confirmed by an X-ray diffraction analysis of the burnished samples. The corrosion current for all samples burnished and not burnished with zinc were close to 25 µA. Therefore, slide burnishing technique is an excellent option to improve the surface roughness without affecting the corrosion resistance of these steels, as well as other mechanical and physical properties that have been investigated according to the literature.

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Section: Resultsmentioning

confidence: 95%

Effect of slide burnishing on the corrosion resistance and surface roughness on high strength steels

Marquez-Herrera,

Saldaña-Robles,

Reveles-Arredondo

et al. 2023

Advances in Mechanical Engineering

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“…This experiment aims to design a burnishing tool with spring constant pressure and considered the shapes of the burnishing roller and tip. Previous research studies, it was found that there are many techniques for burnishing tools such as flat-faced roller burnishing tips [8] a ball or sphere diameter of 6 mm [9], and Single toroidal roller burnishing tips [7] etc. In this study, the single toroidal roller burnishing tip was considered due to free rotation during the process.…”

Section: The Single Roller Burnishing Toolsmentioning

confidence: 99%

Automatic Process by Turning and Single Roller Burnishing Process on 6063 Al Alloy: Optimization and Implementation

Kasuriya,

Jin,

Thanasuptawee

2023

Advances in Transdisciplinary Engineering

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This research studies the feasibility of automatically combining the final turning and roller burnishing processes on Aluminum alloy 6063 (Al6063). Identifying the optimal process parameters yields the desired surface quality. The burnishing process is widely used to enhance the machining quality by improving the surface finish, fatigue layer, and corrosion resistance. this research designed the single roller burnishing tool with spring constant for the final fishing process by automatic tool change on the CNC lathe machine. An important part was conducted experimental design methods to optimize the parameters affecting the burnishing process and implementation. The results showed the parameters affecting the surface roughness after burnishing are feed rate and burnishing force. The implementation of the model prediction can be reduced the surface roughness from 0.365 μmRa to 0.090 ± 0.002μm Ra and 0.927 ± 0.04μmRz. while being able to generate the affected layer of approximately 60 μm.

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“…Compressive residual stresses are generally desirable as they result in high fatigue life of the manufactured objects. Different processes are used combined with WAAM to provide compressive stress on the deposited layer, such as cold rolling (Hönnige et al, 2018), laser peening (Sun et al, 2018), vibrational peening (Yang et al, 2018), shot peening (Casarin et al, 2021), etc. The working principle of the different peening methods, along with cold rolling, are illustrated in Figures 10A-D.…”

Section: Hybrid-manufacturing Processesmentioning

confidence: 99%

Hybridization in wire arc additive manufacturing

2022

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Wire Arc Additive Manufacturing (WAAM) can produce a near-net shape of an object within a short period due to its capability of high deposition rate compared with other metal Additive Manufacturing (AM) processes. The recent developments in the WAAM have increased its efficiency and cost-effectiveness in producing viable products. However, poor surface quality, porosities, residual stresses, distortions, and anisotropic mechanical properties are a few inherent challenges still associated with the WAAM, which necessitates the hybridization of this process. Hybrid-WAAM is a synergic integration of one or more deposition processes, manufacturing processes, layering strategies, raw stock materials, and machine tool kinematics that are fully coupled and affect part quality, functionality, and process performance. This paper comprehensively reviews different levels of hybridization in the WAAM to eliminate its associated challenges. These levels of hybridizations are classified into five categories: hybrid-deposition processes, hybrid-manufacturing processes, hybrid-layering strategies, hybrid-machine tools, and hybrid-raw stock. Furthermore, these levels of hybridization are mapped to eliminate the associated defects/challenges in the WAAM, which will help the readers select an appropriate level of hybridization.

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Effect of burnishing on Inconel 718 workpiece surface heated by infrared radiation

Cited by 19 publications

References 27 publications

Effect of slide burnishing on the corrosion resistance and surface roughness on high strength steels

Effect of slide burnishing on the corrosion resistance and surface roughness on high strength steels

Automatic Process by Turning and Single Roller Burnishing Process on 6063 Al Alloy: Optimization and Implementation

Hybridization in wire arc additive manufacturing

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