The perfect separation
with optimal productivity, yield, and purity
is very difficult to achieve. Despite its high selectivity, in crystallization
unwanted impurities routinely contaminate a crystallization product.
Awareness of the mechanism by which the impurity incorporates is key
to understanding how to achieve crystals of higher purity. Here, we
present a general workflow which can rapidly identify the mechanism
of impurity incorporation responsible for poor impurity rejection
during a crystallization. A series of four general experiments using
standard laboratory instrumentation is required for successful discrimination
between incorporation mechanisms. The workflow is demonstrated using
four examples of active pharmaceutical ingredients contaminated with
structurally related organic impurities. Application of this workflow
allows a targeted problem-solving approach to the management of impurities
during industrial crystallization development, while also decreasing
resources expended on process development.