BACKGROUND: The state-time profile of cell mass, substrate and methionine concentrations of a methionine synthesis process shows strongly nonlinear features. A mathematical representation of this process was developed that conformed to systems analysis required for monitoring and controlling methionine production. The specific growth rate was defined by an exponential term to describe the lag phase in growth, extended before the onset of methionine production and substrate inhibition observed for this process. A switching function was used to describe the relation between methionine synthesis and dissolved oxygen concentration. In addition, the product formation kinetics of this model described the reutilization of methionine feedback regulation whenever the residual substrate concentration dropped below a critical value.