Phase change materials (PCMs) have become some of the
most promising
materials in thermal management systems. However, in practice, they
are inevitably restricted by the issues of low thermal conductivity,
liquid leakage, and strong rigidity. Herein, a flexible and form-stable
phase change composite (PEA) with a pinecone-like structure is fabricated
by a facile and scalable approach. In the PEA composite, paraffin
wax (PW) is employed as PCM, styrene-b-(ethylene-co-butylene)-b-styrene triblock copolymer
(SEBS) is used as the supporting skeleton, Vaseline is used to reduce
hardness, and expanded graphite (EG) and aluminum (Al) powders are
used to enhance thermal conductivity. The pinecone-like EG-Al powder
architecture exhibits more efficient heat transfer performance. The
thermal conductivity of PEA-5 composite can reach 5.09 W m–1 K–1, which is 28 times that of the matrix. In
addition, the PEA-5 composite has good shape stability and thermal
stability as well as excellent heat dissipation capability in LED
modules. Interestingly, the PEA-5 composite also shows superior Joule
heating performance with a saturated temperature up to 112.1 °C
at an applied voltage of 3.5 V. This work provides insight for the
rational design of highly thermally conductive and form-stable phase
change composites, showing great potential for application in thermal
management.