We
report on the influence of Al and Zn co-substitution on the
structural, magnetic, and magnetostrictive properties of cobalt ferrite
(Co1–x
Zn
x
Fe2–x
Al
x
O4, 0 ≤ x ≤ 0.15;
CZFAO) materials, which were made using a glycine-nitrate autocombustion
process. The cubic spinel structure is present in both the as-synthesized
and the sintered CZFAO samples, where it was evident that the crystallite
size and lattice parameter reduced with increasing x due to the incorporation of smaller Al3+ ions in place
of larger Fe3+ ions in spinel ferrite. Co-substitution
induced changes in the metal–oxygen bond lengths, causing both
the tetrahedral and octahedral infrared and Raman spectroscopic bands
to shift toward higher wavenumbers. The electron microscopy analyses
indicate that the Al–Zn substitution induces grain growth,
leading to a dense, interconnected grain morphology. Mossbauer analyses
indicate that the Al3+ occupies the octahedral site, whereas
Zn2+ is substituted at the tetrahedral site. Due to equal
magnetic dilution of both tetrahedral and octahedral sites caused
by the presence of Zn and Al at the appropriate sites, the saturation
magnetization M
S of CZFAO is the same
as that of pure CFO. All other magnetic parameters (coercivity H
C, magnetocrystalline anisotropy constant K
1, and Curie temperature T
C) decrease with increasing x, where the decline
observed is mostly due to superexchange interaction (A-O-B) reduction
caused by the substituents’ non-magnetic character. CZFAO materials
exhibit higher magnetostriction strain λ and strain sensitivity
dλ/dH at relatively low magnetic fields; among
all the samples, x = 0.15 demonstrates a maximum
strain sensitivity of −2.53 × 10–9 m/A
at 23 kA/m magnetic field. The composition-tuned CZFAO materials with
desirable properties are suitable for application in torque sensors.