In this study, the
potential of using a polyacrylamide-silica nanocomposite
(PAM-S) to control the filtration properties of bentonite water-based
drilling muds under different salinity conditions was evaluated. Static
filtration tests under low-pressure/low-temperature (LPLT) conditions
accompanied by rheological measurements have been carried out to analyze
the role of silica nanoparticles (NPs) and nanocomposites (NCs) in
the base fluid properties. Moreover, high-pressure/high-temperature
(HPHT) static filtration was also investigated to evaluate the thermal
stability of PAM-S. Afterward, dynamic filtration has been conducted
in a filtration cell equipped with an agitating system with a disk-type
impeller to investigate the hydrodynamic and formation of a filter
cake under shear flow conditions. Fluid flow velocity and wall shear
stress (WSS) distribution over the filter cake were analyzed using
an exact 3D computational fluid dynamic (CFD) simulation. A transparent
filtration cell with a camera was used to accurately record the fluid
flow field inside the filter press and validate the CFD results. The
obtained results indicated that adding silica NPs at a concentration
of less than 2 wt % increases the fluid loss due to reducing rheological
properties such as yield point. While silica NPs could not significantly
change the mud properties, the experimental results showed that, under
both LPLT and HPHT conditions, the PAM-S NC could reduce the total
filtration loss by 70% at a low concentration of 0.75 wt %. Moreover,
during dynamic filtration, the results indicated that there is a linear
relationship between the cake thickness and the inverse of WSS at
different operating pressures. However, no correlation could be found
between predeposited mud cake erosion and WSS. At a rotating disk
speed of 1000 rpm, more than 60% of the predeposited mud cake was
eroded after 30 min for a saline mud sample while for the NC-treated
mud sample cake erosion is considerably reduced and reaches up to
20% at 1.5 wt % PAM-S.