This
report describes a green recycling process for spent automotive
catalysts (SACs), which contain trace amounts of platinum group metals
(PGMs), as well as Al and Mg. Traditional hydrometallurgical recycling
involves the leaching of SACs with concentrated inorganic acids, which
involves the dissolution of unwanted metals and produces large volumes
of wastewater. Herein, we propose a non-aqueous direct leaching process
using hydrophobic deep eutectic solvents (DESs). A hydrophobic DES
comprising trihexyl(tetradecyl)phosphonium chloride and decanoic acid
was a particularly efficient and selective leaching medium for PGMs.
This hydrophobic DES, combined with an organic acid and an oxidant
additive, enabled efficient leaching of PGMs from a SAC, while minimizing
the leaching of unwanted metals, such as Al and Mg. Under optimized
conditions (24 h, 80 °C, stirring at 400 rpm), the Pt, Pd, and
Rh leaching efficiencies reached 90%, 100%, and 89%, respectively,
while the leaching of other metals was limited to less than 5% each.
Individual PGMs were isolated from the hydrophobic DES using simple
procedures, i.e., through contact with various aqueous solutions.
The recovery rate of each metal to the aqueous phase was approximately
80% for Rh and Pt and 90% for Pd. Furthermore, the hydrophobic DES
could be regenerated and reused for further SAC leaching. The leaching
rate of PGMs with regenerated DES achieved values equivalent to those
obtained with DES before regeneration. The system proposed herein
provides valuable insights for the development of sustainable PGM
recycling processes from SACs.