Microalgae cultivation is a scalable
carbon dioxide removal (CDR)
technology for large-scale carbon capture and utilization. In this
study, a freshwater strain of C. vulgaris was investigated
for its ability to fix CO2 in biomass. Initially, adaptive
laboratory evolution (ALE) of the strain was carried out by conducting
7-day cultivation trials. In these trials, the CO2 concentration
in the gas stream was gradually increased from 0.03 to 10 vol %. The
ALE process was concluded with a fifth-generation strain at 10 vol
% CO2. After the adaption of microalgae strain at 10% CO2, further investigations were carried out to understand the
effects of inoculum size, culture media, photoperiod, and light intensity
on the biomass productivity and biofixation of CO2. The
experiments found a 0.015 g/L inoculum size, blue-green-11 (BG-11)
culture media, 115 μmol m–2 s–1 light intensity, and a 16:8 phototo:dark period ratio as optimum
operating conditions. Under these optimum conditions, the process
resulted in the highest biomass productivity of 0.7480 g/(L d) and
a biofixation rate of 1.37 gCO2/L/day. Mass balance over
the cultivation process under optimum conditions resulted in an ∼0.5%
CO2 conversion to biomass. Consequently, a simple flowsheet
was developed with the recycling of gases to process a 100 kg/day
pure CO2 stream with a 1% purge, and the mass balance over
the flowsheet was calculated using the conversion data from the experiments.
The experimental data of the current study are critical to understanding
the ALE of Chlorella vulgaris and optimum cultivation
conditions, whereas the mass balance with recycled gas provides insight
into the large-scale deployment of the process.