2014
DOI: 10.4236/oalib.1100627
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Effect of Machining Parameters on Tool Wear and Nodal Temperature in Hard Turning of AISI D3 Steel

Abstract: Present day metal cutting industry has to meet the challenges of productivity and the quality of the machined parts during the turning processes economically. In the present work, an attempt has been made to develop a model and predict the tool wear and nodal temperature of hard turned AISI D3 hardened steel using Response Surface Methodology (RSM). The combined effects of cutting speed, feed rate and depth of cut are investigated using contour plots. RSM based Central Composite Design (CCD) is applied as an e… Show more

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Cited by 4 publications
(2 citation statements)
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“…9 In a minor study by taking advantage of CBN inserts in the course of turning of D3 tool steel, Bouchelaghem et al 10 have established an interrelationship between the rate of tool wear, the surface roughness of the machined, the magnitude of cutting forces, and temperature in the machining region. In the latest methodological study, Bhemuni et al 11 divulged that the nodal temperature rise in the cutting region is due to both depth of cut and axial feed, however, depth of cut as well as cutting speed are principally accountable for flank wear during machining of hardened D3 tool steel with a ceramic insert. While Aouici et al 12 proposed the response surface methodology (RSM), as well as a desirability function-based optimization of response characteristics in the machining of heat-treated D3 tool steel with TiN coated hybrid ceramic inserts.…”
Section: Introductionmentioning
confidence: 99%
“…9 In a minor study by taking advantage of CBN inserts in the course of turning of D3 tool steel, Bouchelaghem et al 10 have established an interrelationship between the rate of tool wear, the surface roughness of the machined, the magnitude of cutting forces, and temperature in the machining region. In the latest methodological study, Bhemuni et al 11 divulged that the nodal temperature rise in the cutting region is due to both depth of cut and axial feed, however, depth of cut as well as cutting speed are principally accountable for flank wear during machining of hardened D3 tool steel with a ceramic insert. While Aouici et al 12 proposed the response surface methodology (RSM), as well as a desirability function-based optimization of response characteristics in the machining of heat-treated D3 tool steel with TiN coated hybrid ceramic inserts.…”
Section: Introductionmentioning
confidence: 99%
“…A recent methodical by Bhemuni et al. 20 revealed the overall effect of input parameters on the performance characteristics, i.e. temperature at cutting zone and tool life in horizontal turning of hardened AISI D3 steel (having a hardness of 62 HRC) by using a ceramic turning tool.…”
Section: Introductionmentioning
confidence: 99%