A series of composite electrocatalysts composed of RuO 2 nanosheets and carbon supported Pt (RuO 2 ns-Pt/C) has been synthesized by mixing different amounts of commercial 50 wt% Pt/C with RuO 2 ns derived from exfoliation of layered K 0.2 RuO 2.1 · nH 2 O. The oxygen reduction activity and stability of the different electrocatalysts has been evaluated as a function of the nanosheet content in the composite electrocatalysts. An increase in initial activity was observed for composite electrocatalyst with RuO 2 /Pt<0.4. After conducting accelerated durability tests, the RuO 2 ns-Pt/C composite electrocatalyst with RuO 2 /Pt = 0.3 exhibited a 25% higher mass activity toward oxygen reduction than the pristine Pt/C electrocatalyst. Carbon supported platinum and platinum-based alloy electrocatalysts are commonly used for the cathode catalyst in polymer electrolyte membrane fuel cells.1 Improved initial electrocatalytic activity and suppression of loss in electrocatalytic activity during fuel cell operation are major obstacles that must be overcome for wide-spread commercialization. It has been suggested that alloys such as Pt with Co, Ru, Fe, Cr or Ni lead to higher oxygen reduction reaction activity due to favorable Pt-Pt distance, electronic structure or Pt crystal orientation.2-12 Unfortunately, the promoter metal can often easily dissolve from the alloy leading to loss in catalytic activity 13 and in some cases damage the polymer electrolyte membrane.14 One way to overcome these drawbacks is to use electrochemically stable oxides as additives. Some metal oxides have been suggested to help oxygen dissociation, promote interaction with Pt, and improve the ionic mobility. 15,16 Metal oxide supported Pt electrocatalyst based on TiO 2 , SnO 2 , RuO 2 or TiO 2 -RuO 2 have also been developed. [17][18][19][20] While most of these composite electrocatalysts show improved durability compared to Pt/C, very few of these electrocatalyst show higher or even comparable initial activity. RuO 2 is one of the few oxides that is an exception, possessing good electronic conductivity and high electrochemical stability within the hydrogen and oxygen evolution region. 21,22 The addition of RuO 2 has been shown to increase the activity toward oxygen reduction by improving the wettability of the catalyst layer due to self-humidification. [23][24][25] The addition of RuO 2 has also been reported to catalyze the oxidation of water, therefore providing protection from other redox active species at high cathode potential. 26 An enhancement in the electronic structure through interaction between Pt and RuO 2 has also been suggested. 27 We have reported the use of RuO 2 nanosheets (RuO 2 ns) with thickness of ∼1 nm as an efficient co-catalyst.22,28 RuO 2 ns has been shown to enhance activity and durability of Pt/C as an anode 29,30 as well as cathode catalyst. 31 In an earlier study, it was shown that the durability of commercial Pt/C (20 mass% of Pt) with ultrasmall Pt (1-1.5 nm) could be improved without sacrificing initial activity.
32Smalle...