EXECUTIVE SUMMARYThis report deals with the impact of fabrication processes on the localized corrosion behavior of Alloy 22 (N06022). The four fabrication processes that were analyzed are: (1) Surface stress mitigation of final closure weld, (2) Manufacturing of the mockup container, (3) Black annealing of the container and (4) Use of different heats A of Alloy 22 for container fabrication.Immersion and Electrochemical tests performed in the laboratory are generally aggressive and do not represent actual repository environments in Yucca Mountain. For example, to determine the intergranular attack in the heat affected zone of a weldment, tests are conducted in boiling acidic and oxidizing solutions according to ASTM standards. These solutions are used to compare the behavior of differently treated metallic coupons. Similarly for electrochemical tests many times pure sodium chloride or calcium chloride solutions are used. Pure chloride solutions are not representative of the repository environment.1. Surface Stress Mitigation: When metallic plates are welded, for example using the Gas Tungsten Arc Welding (GTAW) method, residual tensile stresses may develop in the vicinity of the weld seam. Processes such as Low Plasticity Burnishing (LPB) and Laser Shock Peening (LSP) could be applied locally to eliminate the residual stresses produced by welding. In this study, Alloy 22 plates were welded and then the above-mentioned surface treatments were applied to eliminate the residual tensile stresses. The aim of the current study was to comparatively test the corrosion behavior of as-welded (ASW) plates with the corrosion behavior of plates with stress mitigated surfaces. Immersion and electrochemical tests were performed. Results from both immersion and electrochemical corrosion tests show that the corrosion resistance of the mitigated plates was not affected by the surface treatments applied.
Behavior of Specimens from a Mockup container:Alloy 22 has been extensively tested for general and localized corrosion behavior both in the wrought and annealed condition and in the as-welded condition. The specimens for testing were mostly prepared from flat plates of material. It was important to determine if the process of fabricating a full diameter Alloy 22 container will affect the corrosion performance of this alloy. Specimens were prepared directly from a fabricated container and tested for corrosion resistance. Results show that both the anodic corrosion behavior and the localized corrosion resistance of specimens prepared from a welded fabricated container were the same as from flat welded plates. That is, rolling and welding plates using industrial practices do not hinder the corrosion resistant of Alloy 22.3. Effect of Black Annealing Oxide Scale: The resistance of Alloy 22 to localized corrosion, mainly crevice corrosion, has been extensively investigated in the last few years. This was done mostly using freshly polished specimens. At this time it was important to address the effect an oxide film or scale that forms du...