3D printing of pharmaceuticals offers a unique opportunity
for
long-term, sustained drug release profiles for an array of treatment
options. Unfortunately, this approach is often limited by physical
compounding or processing limitations. Modification of the active
drug into a prodrug compound allows for seamless incorporation with
advanced manufacturing methods that open the door to production of
complex tissue scaffold drug depots. Here we demonstrate this concept
using salicylic acids with varied prodrug structures for control of
physical and chemical properties. The role of different salicylic
acid derivatives (salicylic acid, bromosalicylic allyl ester, iodosalicylic
allyl ester) and linker species (allyl salicylate, allyl 2-(allyloxy)benzoate,
allyl 2-(((allyloxy)carbonyl)oxy)benzoate) were investigated using
thiol–ene cross-linking in digital light processing (DLP) 3D
printing to produce porous prodrug tissue scaffolds containing more
than 50% salicylic acid by mass. Salicylic acid photopolymer resins
were all found to be highly reactive (solidification within 5 s of
irradiation at λ = 405 nm), while the cross-linked solids display
tunable thermomechanical behaviors with low glass transition temperatures
(T
gs) and elastomeric behaviors, with
the carbonate species displaying an elastic modulus matching that
of adipose tissue (approximately 65 kPa). Drug release profiles were
found to be zero order, sustained release based upon hydrolytic degradation
of multilayered scaffolds incorporating fluorescent modeling compounds,
with release rates tuned through selection of the linker species.
Cytocompatibility in 2D and 3D was further demonstrated for all species
compared to polycarbonate controls, as well as salicylic acid-containing
composites (physical incorporation), over a 2-week period using murine
fibroblasts. The use of drugs as the matrix material for solid prodrug
tissue scaffolds opens the door to novel therapeutic strategies, longer
sustained release profiles, and even reduced complications for advanced
medicine.