Effect of porcelain polishing waste additive on properties and corrosion resistance of ceramic foams produced from zeolite

Kirsever, Derya; Toplan, H. Özkan; Demirkıran, A. Şükran

doi:10.1007/s41779-023-00865-z

Cited by 3 publications

(1 citation statement)

References 40 publications

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“…Lin 12 has transformed ceramic polishing residue into a beneficial coating additive, enhancing polymer and white paint film qualities through optimized dispersion in water. Additionally, Wang 13 , Ji 14 , Niu 15 , and Kırsever 16 have produced foam ceramics from porcelain tile polishing residue through high-temperature sintering, showing potential for novel building insulation materials. However, despite the escalating focus on the resourceful utilization of porcelain tile polishing residue in recent years, the fabrication of porous ceramics from such residue, particularly under non-sintering conditions, remains in a nascent stage of exploration.…”

Section: Introductionmentioning

confidence: 99%

Optimization of hydrothermal autoclaving parameters for the synthesis of porous ceramics from porcelain tile polishing residue

Zhao,

Yao,

Zhao

2024

Sci Rep

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Porous ceramics were synthesized using porcelain tile polishing residue (PTPR) and slaked lime (Ca(OH)2) as a reinforcing agent through a hydrothermal autoclaving method. The process parameters, including the quantity of slaked lime added, the hydrothermal autoclaving temperature, and the reaction duration, were optimized meticulously. The composition, structure, thermal and physical properties of the samples were thoroughly analyzed via Brunauer–Emmett–Teller (BET) measurements, powder X-ray diffraction (PXRD), and scanning electron microscopy (SEM). The results indicated that the incorporation of slaked lime and hydrothermal autoclaving led to the formation of calcium silicate hydrate, which corresponded with an enhancement in the strength of the sample. Notably, when the quantity of slaked lime added was optimized at 30 wt%, the formation of tobermorite (5CaO·6SiO2·5H2O) was detected. At a hydrothermal autoclaving temperature of 150 °C, the formation of only sheet-like calcium silicate hydrate was observed. In contrast, at an elevated temperature of 180 °C and 210 °C, needle-like tobermorite was successfully synthesized. The porous ceramic with the most favorable structure was obtained through autoclaving at 180 °C for 10 h with 30 wt% slaked lime, exhibiting a total pore volume of 0.11 mL/g, a specific surface area of 26.35 m2/g, and a mesoporous volume fraction of 90.40%.

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Section: Introductionmentioning

confidence: 99%

Optimization of hydrothermal autoclaving parameters for the synthesis of porous ceramics from porcelain tile polishing residue

Zhao,

Yao,

Zhao

2024

Sci Rep

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Fabrication and Properties of Self-foamed Glass Ceramics from Red Mud and Ceramic Tile Polishing Waste

Bai,

Li,

et al. 2024

J. Sustain. Metall.

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Soil Corrosivity Under Natural Attenuation

Silva,

Oliveira,

Silva

et al. 2024

Mat. Res.

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Currently, there is a severe shortage of good-quality feldspar deposits. On the other hand, porcelain tile polishing residue has been widely recognized as an alternative raw material for the ceramic industry. Thus, this research evaluated the effect of the partial replacement of feldspar by the porcelain polishing residue (PPR) in formulations for sanitary stoneware. It was replaced from 2% to 20% of the total mass of feldspar by the residue. The raw materials were characterized by X-ray fluorescence, X-ray diffraction, and particle size determination. Then, they were mixed in a wet ball mill, and the rheological properties of the suspensions were analyzed. Samples of the test were produced by slip casting and sintered at 1160 °C, 1180 °C, and 1200 °C. Rheological characteristics were not affected when up to 20% of feldspar was replaced by residue. Bodies with high amounts of PPR had flexural strength and water absorption values similar to those of bodies without PPR in formulations. Furthermore, apparent porosity values lower than the reference mass were obtained with the addition of 6% of the residue in the formulation.

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Effect of porcelain polishing waste additive on properties and corrosion resistance of ceramic foams produced from zeolite

Cited by 3 publications

References 40 publications

Optimization of hydrothermal autoclaving parameters for the synthesis of porous ceramics from porcelain tile polishing residue

Optimization of hydrothermal autoclaving parameters for the synthesis of porous ceramics from porcelain tile polishing residue

Fabrication and Properties of Self-foamed Glass Ceramics from Red Mud and Ceramic Tile Polishing Waste

Soil Corrosivity Under Natural Attenuation

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