Ammonia synthesis has been coupled with methane conversion
under
plasma conditions by using Fe–Al composite metal oxides as
the catalyst. The process for ammonia production starting from natural
gas is thus shortened, and meanwhile, C2 hydrocarbons are generated
as a byproduct with high selectivity. In order to overcome the high
barrier for the activation of methane and nitrogen, dielectric barrier
discharge (DBD) technology is used to input high-quality energy into
the reaction system. A thorough examination of the performance of
quite a few 3d-metal oxides, SiO2, and Al2O3 has been done to screen out the cheap, promising elements
for CH4–N2 coupled conversion. Based
on these results, the Fe–Al composite metal oxide is selected
as the catalyst and prepared by a hydrothermal method. Under the condition
of SEI (specific energy input, kJ/L) = 12 kJ/L, CH4/N2 = 3:1, and an optimal Al–Fe ratio of 2:1, the ammonia
concentration reaches 1185.86 ppm. Upon further optimization of the
specific energy input and feed gas ratio, with CH4/N2 = 1:3 and SEI = 24 kJ/L, the highest ammonia concentration
reaches 3534.32 ppm. The highest methane conversion rate was 15.71%
when the SEI was 24 kJ/L and CH4/N2 = 1:5. The
highest concentration of C2 products was 1.74% with CH4/N2 = 1:1 and SEI = 24 kJ/L. Under this condition, the
selectivity of ethane, ethylene, acetylene, propane, and propylene
was 52.83, 4.37, 2.71, 18.03, and 0.59%, respectively. The structure
of the catalyst was characterized by XRD, XPS, TGA, and BET.