Hydrothermal
treatment (HT) is an emerging technique for sustainable
sewage sludge management and resource recovery. Many sludges are rich
in iron (Fe) due to the common addition of Fe salts in water resource
recovery facilities. To develop guidance for reaction conditions targeting
nutrient recovery, this study systematically investigated the influence
of HT temperature, treatment time, and sludge source on the dynamic
speciation evolution of phosphorus (P) and nitrogen (N) during HT
of Fe-rich sewage sludge. Complementary chemical extraction and X-ray
spectroscopy analyses were conducted to characterize the treatment
products. For the sludge mixture (a blend of primary and waste activated
sludges), P speciation did not change significantly within 4.5 h at
125 °C HT, while soluble and labile P was converted into insoluble
P over time at 175 and 225 °C HT. Strengite (FePO4·2H2O) preferentially formed in the hydrochars with
increasing treatment temperature and/or time, whereas 125 °C
HT within 1.5 h favored the formation of vivianite (Fe3(PO4)2·8H2O). Organic P was
completely decomposed into orthophosphate when the HT temperature
reached up to 175 °C. Pyrrole-N was enriched in the hydrochars.
Similar reaction pathways were observed during HT of anaerobically
digested sludge, though some minor differences in Fe-associated P
and organic P were observed. Meanwhile, HT of the two sludges released
orthophosphate and ammonia into the process waters at 175 and 225
°C, which can be recovered by a sequential process involving
struvite (MgNH4PO4·6H2O) precipitation
and air stripping. This study provides new insights into the transformation
of P and N during HT of Fe-rich sludges as well as a modular design
for maximum P and N recovery from the treatment products.