Effect of various operating parameters viz. load/ unload speed, disk speed, ramp height, and disk dynamics on load/unload performance, friction/stiction and durability of a head-disk interface (HDI) were studied. Load/ unload performance was evaluated using acoustic emission signals and friction force measurements. The load/ unload performance was found to be better for higher load/unload durations, lower disk speeds and higher ramp heights. The effect of ramp height was studied for two different slider suspension designs. A slider suspension with 'A' type suspension design performed well for higher ramp heights. The slider with 'B' suspension design was not affected by a change in ramp height. Disk dynamics studies indicated how strongly HDI can be affected by disk vibrations and supported the effect seen by varying ramp heights. Durability tests revealed that the HDI deteriorated faster for lower ramp heights for a slider with 'A' type suspension design than for the slider with 'B' type suspension design.
IntroductionDeveloping disk drive products with improved magnetic and tribological properties has been an ongoing process [1]. Stiction and start stop wear encountered in contact start-stop (CSS) technology and the need for texturing of the disk are a major hindrance to continual growth of storage capacity [2,3]. Head load/unload technology is an alternative to CSS technology that eliminates stiction and wear failure modes associated with CSS. In drives that use the load/unload technology, a lifting mechanism removes each head from the disk surface prior to power-down and returns the heads to the disk surface only after a sufficient rotation rate has been reached on the next start-up. As a result, head-to-disk contact and any other head-to-disk interaction is significantly reduced. Dynamic ramp load/ unload technology provides increased areal density due to the usage of super smooth disks, thinner protective overcoats, and lower flying heights. However, during the load/ unload process, slider and disk asperities come in intermittent contact with each other and this results in some interface wear. Additional tribological issues are the wear of the ramp used in load/unload. The effect of various drive parameters on interface wear induced as a result of multiple load/unload cycles is important to optimize drive performance and reliability.Simulation studies have been carried out to study effects of certain design parameters. Zeng and Bogy [4] reported the effect of loading speed and disk RPM on the loading process based on simulation results. Levi and Talke [5] performed experiments to study the effect of ramp profile and spindle speed on head-disk contact. However, to the best of the author's knowledge, no studies have been reported on the effect of ramp height and the role of slider suspension design on the load/unload performance. In a load/unload drive a certain amount of the disk real estate is consumed by the load/unload zone at the outer diameter (OD) of the disk (and inner diameter (ID) of the disk for ...