Effect of roller burnishing on the mechanical behavior and surface quality of Ti6Al4V alloy

Çelik, Mahmut

doi:10.1177/09544089231190760

Cited by 4 publications

(1 citation statement)

References 33 publications

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“…Malleswara Rao et al [32] evaluate the material of aluminum with a roller burnishing tool having length220 and diameter42mm to find the optimum values of surface finish, skill operators are not required. Adnan Akkurt et al [33] compare the roller burnishing tool with another finishing process of the internal hole of material AISI 304 Austenitic The results indicate that the roller burnishing technique produces the greatest results in other finishing processes. Stainless steel is widely used in the automotive and aeronautics industries.…”

Section: Surface Roughnessmentioning

confidence: 99%

Enhancing Surface Integrity and Quality through Roller Burnishing: A Comprehensive Review of Parameters Optimization, and Applications.

Avinash A. Somatkar

2024

cana

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Surface integrity is a critical aspect in ensuring the quality of components or products, particularly in industries such as automotive, aerospace, and machinery where superior surface finish and prolonged functionality of cylindrical parts are essential. Burnishing, a chip-less cold working finishing process, enhances the surface finish of machined workpieces through plastic deformation. This review paper delves into various aspects of the burnishing process and its impact on surface properties, drawing insights from multiple research projects. It explores topics including residual stresses, surface roughness, microhardness, cooling strategies, and modeling techniques. Key findings underscore the influence of burnishing parameters such as speed, feed rate, penetration depth, and number of passes on surface roughness and microhardness. Moreover, the process induces compressive residual strains on the workpiece surface, with their magnitude varying based on operational parameters. The choice of cooling methods, including kerosene, minimum quantity lubrication (MQL), cryogenic cooling, and hybrid cooling, significantly affects surface integrity. Various modeling approaches, such as Artificial Neural Networks (ANN), Adaptive Neuro-Fuzzy Inference Systems (ANFIS), and Response Surface Methodology (RSM), aid in predicting and optimizing surface characteristics. Despite the extensive discussion on surface roughness, microhardness, residual stresses, cooling methods, and modeling, out-of-roundness in the burnishing process remains understudied and warrants further investigation. This review contributes valuable insights for enhancing surface qualities in manufacturing applications and deepening our understanding of the burnishing process.

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Section: Surface Roughnessmentioning

confidence: 99%

Enhancing Surface Integrity and Quality through Roller Burnishing: A Comprehensive Review of Parameters Optimization, and Applications.

Avinash A. Somatkar

2024

cana

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Rolling Contact Fatigue Behaviors of C17200 Beryllium-Copper Alloy Processed by Surface Mechanical Rolling Treatment

Lai,

Cao,

Mao

et al. 2024

J. of Materi Eng and Perform

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A comparative investigation on the surface characteristics of AISI 304 and AISI 1045 steel influenced by turning combined with ball burnishing

Raza,

Kumar

2024

Proceedings of the Institution of Mechanical Engineers, Part L:

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Burnishing is a popular superfinishing procedure in the manufacturing industry that induces plastic deformation to the finished product by the application of a highly polished and hardened deforming element known as a burnishing tool. Research work on the burnishing process is numerous. However, the reports containing the comparative investigations are lacking. In this work, the effect of ball burnishing parameters namely penetration depth, burnishing spindle speed, and number of passes has been compared and analyzed on AISI 1045 and AISI 304 steels with respect to surface roughness, hardness, wear resistance, and corrosion resistance. Results indicate that the combination of a feed rate of 0.12 mm/rev, spindle speed of 160 rpm, and penetration depth of 0.025 mm with four passes generated minimum surface roughness (AISI 1045). However, maximum surface hardness is obtained with a feed rate of 0.12 mm/rev, spindle speed of 160 rpm, and at 0.085 mm penetration depth under one pass (AISI 304). The lowest specific wear rate is achieved with a feed rate of 0.12 mm/rev at a spindle speed of 160 rpm and a penetration depth of 0.085 mm in one pass (AISI 304). The burnishing process influenced both materials, AISI 304 and AISI 1045, under varying parametric conditions. The maximum reduction in surface roughness is 68.1% for AISI 304 and 79.3% for AISI 1045, while surface hardness improves by 27% for AISI 304 and 22% for AISI 1045. Additionally, the burnishing process reduces the specific wear rate by 49.3% for AISI 304 and 45.4% for AISI 1045. The refinement of grains during the burnishing process enhances corrosion resistance compared to the unburnished surface.

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Effect of roller burnishing on the mechanical behavior and surface quality of Ti6Al4V alloy

Cited by 4 publications

References 33 publications

Enhancing Surface Integrity and Quality through Roller Burnishing: A Comprehensive Review of Parameters Optimization, and Applications.

Enhancing Surface Integrity and Quality through Roller Burnishing: A Comprehensive Review of Parameters Optimization, and Applications.

Rolling Contact Fatigue Behaviors of C17200 Beryllium-Copper Alloy Processed by Surface Mechanical Rolling Treatment

A comparative investigation on the surface characteristics of AISI 304 and AISI 1045 steel influenced by turning combined with ball burnishing

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