Effect of single and double pass friction stir processing on microhardness and wear properties of AA5083/Al2O3 surface composites

Patel, Kaushik M.; Ghetiya, Nilesh D.; Bharti, Shalok

doi:10.1016/j.matpr.2022.01.256

Cited by 11 publications

(5 citation statements)

References 14 publications

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“…For FSP process utilization, 5 mm thick aluminum sheets are selected based on the previous studies. 33,34 Chemical spectroscopy testing was conducted to analyze the chemical composition of the AA5083 aluminum prior to processing. Table 1 shows the spectroscopic analysis based on the chemical composition of the Al-grade sheets.…”

Section: Experimental Workmentioning

confidence: 99%

An insight on optimization of FSP process parameters for the preparation of AA5083/(SiC-Gr) hybrid surface composites using the response surface methodology

D Ghetiya,

Bharti,

Patel

et al. 2023

Composites and Advanced Materials

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Aluminum alloys are known for their extensive use in aerospace, automobile, marine, etc., industries due to their excellent inherent properties. Recent studies have developed different methods to modify the surface properties of aluminum by producing surface composites, such as the friction stir processing (FSP) method. The current study made an effort to develop a new hybrid surface composite of AA5083/(SiC-Gr) using the FSP method. For FSP process optimization, the response surface methodology (RSM) has been used. For creating the mathematical model using RSM, various input process parameters of the FSP are selected to predict the output characteristics of the prepared hybrid composite. A Box–Behnken design was used for the process with four factors, each factor was used with three levels, and the RSM was utilized to form a regression model to predict the responses. The ANOVA analysis suggests that NoP (number of passes): 3 and RV (reinforcement volume): 75:25 (SiC: Gr) ratio are the significant parameters of the study with a p-value less than .05. The novelty of this study lies in the development of a new hybrid surface composite of AA5083/(SiC-Gr) using the friction stir processing (FSP) method, with optimization achieved through the response surface methodology (RSM) and multi-objective selection criteria, resulting in predicted outcomes within a range of ±10% of the experimental observations.

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Section: Experimental Workmentioning

confidence: 99%

An insight on optimization of FSP process parameters for the preparation of AA5083/(SiC-Gr) hybrid surface composites using the response surface methodology

D Ghetiya,

Bharti,

Patel

et al. 2023

Composites and Advanced Materials

Self Cite

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“…In composite materials, for example, this leads to an inherently inhomogeneous distribution of the hardening phases in the material volume on the advancing and retreating sides [102]. Therefore, a uniform distribution of strengthening phases in the stir zone requires multiple passes by the tool along the processing line, and the number of necessary passes may vary, depending on the amount of hardening material introduced [51,118,142,143,[151][152][153][154][155][156][157][158]. In addition, such material behavior results in an uneven temperature distribution within the machined volume, which may cause differences in the structural-phase changes and final structure of the material on the advancing and retreating sides.…”

Section: Friction Stir Welding and Processingmentioning

confidence: 99%

Friction Stir Welding/Processing of Various Metals with Working Tools of Different Materials and Its Peculiarities for Titanium Alloys: A Review

Чумаевский

Amirov

Иванов

et al. 2023

Metals

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A review of the state of research in the field of friction stir welding and processing has been carried out. The features of plastic flow in friction stir welding and their connection with the processes of adhesion friction are shown. The main direction of research is related to the features of friction stir welding of titanium alloys. Special attention is paid to the selection of working tool materials from various alloys for friction stir welding and the processing of titanium alloys. The main advantages and disadvantages of applying different types of tools for friction stir welding of titanium alloys are shown. Different mechanisms of tool wear in friction stir welding associated with the interaction of processed material and tools are demonstrated. Information on the influence of tool and material interaction at welding on the mechanical properties and operational characteristics of obtained joints is given.

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“…Shafiei-Zarghani et al [65] found that more uniform distribution of nano size alumina particles obtained in AMMCs due to higher number of passes. Patel et al [126] reinforced Al2O3 particles of size 10 µm in aluminium alloy AA5053 through FSP and found more uniform and homogeneous distribution of RPs with increased FSP passes due to fine and grain's dynamic recrystallization which also results decreased wear rates and high microhardness. Maji et al [127] analyzed the effect of pass number on MoS2 and CeO2 reinforced hybrid Al7075 matrix composite fabricated through FSP.…”

Section: 4miscellaneous Variablesmentioning

confidence: 99%

Review and analysis of the effect of variables on aluminium based surface composite fabricated through friction stir processing method

2022

IJATEE

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Friction stir processing (FSP) becomes remarkable technique to create metal matrix composites (MMCs). FSP can be used to produce MMCs of different materials like aluminium, copper, magnesium, steel etc. Due the excellent mechanical properties like higher strength to weight ratio, higher corrosion resistance and lighter weight density brand aluminium as a material of choice for different structural application in different industries like defense, marine, automobile and aircraft. Many researchers have found that the microstructure as well as mechanical properties of aluminium can be altered through reinforcing particles like SiC, TiC, Al2O3 etc. Microstructure, mechanical and wear properties of aluminium base material can also altered by modifying different variables involved in FSP. This paper is a state of art of review of consequences of different variables of FSP on mechanical properties of aluminium metal matrix composites (AMMCs) fabricated through FSP method.This review article will also provide the future research direction for aluminium as a base metal.

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Effect of single and double pass friction stir processing on microhardness and wear properties of AA5083/Al2O3 surface composites

Cited by 11 publications

References 14 publications

An insight on optimization of FSP process parameters for the preparation of AA5083/(SiC-Gr) hybrid surface composites using the response surface methodology

An insight on optimization of FSP process parameters for the preparation of AA5083/(SiC-Gr) hybrid surface composites using the response surface methodology

Friction Stir Welding/Processing of Various Metals with Working Tools of Different Materials and Its Peculiarities for Titanium Alloys: A Review

Review and analysis of the effect of variables on aluminium based surface composite fabricated through friction stir processing method

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