In this study, Mg-0.5Ca alloy was produced in a newly designed unit during
the metal injection molding process. 40?mD90 Mg powder and 500nmD90 Ca
powder were used in accordance with injection molding and powder sintering
rules. In the injection phase, Polyethylene-glycol (PEG) and
Poly-methyl-methacrylate (PMMA) and stearic acid (SA) polymers act as
binders and lubricants. In the experimental phase, X-ray Diffractometer
(XRD), Thermal Gravimetric Analyze (TGA), Scanning Electron Microscope (SEM)
equipped with Energy Dispersive Spectroscopy Mapping (EDS and MAP), and
Vickers microhardness (HV) examinations were performed. The samples produced
were subjected to the sintering process at different temperatures and times.
Conventional powder sinter stages point, neck, and joining structures were
obtained at different temperatures and durations. As a result, it was
determined that Mg-0.5Ca alloy reached a metallic form with the specified
polymer structure only at 600oC temperature and after 5 h sintering. Grain
boundaries were formed in the sintered sample and the presence of the Mg2Ca
phase was observed. The hardness of the metallic structure obtained was
measured as 49.9 HV0.1 on average.