Effect of surface pre-oxidation on laser assisted joining of acrylonitrile butadiene styrene (ABS) and zinc-coated steel

Jung, Dae-Jun; Cheon, Jason; Na, Suck-Joo

doi:10.1016/j.matdes.2016.03.044

Cited by 65 publications

(15 citation statements)

References 26 publications

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“…Wang et al studied the laser transmission joining of a biocompatible PET thin film and titanium thin plate. They investigated the joining mechanism of the substrates using XPS analysis, and believed that the reason for the formation of the high-strength joint was the existence of the Ti–C chemical bond [ 7 ]. Georgiev et al studied a PI and titanium thin film joint, and found the formation of chemical bonds at the interface by analytical techniques.…”

Section: Resultsmentioning

confidence: 99%

“…These methods may play an important role in different applications; however, ultrasonic joining is limited to small components with joining lengths typically not exceeding a few centimeters; and friction-assisted joining requires very stiff clamping system due to high loads involved during the processes. Laser transmission joining has become a joining process for metals and polymers, and is widely used in a variety of industrial areas including automobiles, aircraft, and electronics [ 5 , 6 , 7 ]. This is because of advantages such as good joining quality, small deformation, high efficiency, easy operation, and non-contact interaction.…”

Section: Introductionmentioning

confidence: 99%

“…Jung et al conducted a pre-oxidation process on the surface of the zinc-coated steel using a selected temperature and air atmosphere in a furnace. A thick zinc oxide layer that reacted on the zinc-coated steel increases the possibility of chemical bonding between zinc oxide and carbon (Zn–O–C) [ 7 ]. In summary, the pretreatment methods for improving the strength of the joint are mainly through the microtexturing of the metal or the anodization of the metal surface, while research on the treatment of the polymer surface is relatively less.…”

Section: Introductionmentioning

confidence: 99%

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Experimental Study on the Laser Transmission Joining of Polystyrene and Titanium

Пин

Tan

et al. 2018

Materials

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To address the difficulty of joining polystyrene (PS) and titanium by laser transmission joining, two methods—laser treatment of the titanium surface and oxygen plasma treatment of the PS surface—are used to compare the laser transmission joint strengths of the different treatment methods. The results of the experiments find that joining with titanium can be achieved only when PS is treated with oxygen plasma. When the laser-treated surface of titanium is jointed to the oxygen plasma-treated PS, the joint strength is the highest, reaching 6.5 MPa. The joining mechanism of oxygen plasma-treated PS and laser oxidation-treated titanium was investigated by joint tensile failure mode, joint micromorphology observation, contact angle and surface free energy experiments, and X-ray photoelectron spectroscopy (XPS). The results show that the failure mode of the joint is an interfacial failure; the size and amount of bubbles play an important role in the joining strength, and the joints with fine and uniform bubbles have the highest joint strength. The two surface treatment methods can improve the surface energy of the joints, improve the compatibility between the two joining surfaces, and enhance the joint strength. Ti–C and Ti–O chemical bonds are formed at the joints, which are the main reason for the increase in joint strength.

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Section: Resultsmentioning

confidence: 99%

Section: Introductionmentioning

confidence: 99%

Section: Introductionmentioning

confidence: 99%

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Experimental Study on the Laser Transmission Joining of Polystyrene and Titanium

Пин

Tan

et al. 2018

Materials

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“…Laser beams can be used in multiple ways during the processing and manufacturing of hybrid or integrated metal-polymer structures: depending on the laser welding machine and other parameters like laser power and beam velocity, laser beams can be used to cut materials, to process and to prepare their surfaces and also to join them together. The latter is usually called laser assisted metal polymer, or LAMP joining for short in publications [14]. The possibility of using laser welding to join metal and polymer structures together is already proven in publications [15].…”

Section: Introductionmentioning

confidence: 99%

Mechanical and Optical Investigation of Laser Welded Structural Steel - Poly(methyl-Methacrylate) Hybrid Joint Structures

Csizér

Temesi

Molnár

2019

APP

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Modern welding processes that can easily be automated (such as friction stir welding, laser welding and ultrasonic welding) are gaining popularity in joining metal-polymer hybrid structures. This field of science is intensively studied around the globe, as a dependable, productive joining method that directly produces structurally sound joints between a metal and a polymer structure could unleash unforeseen possibilities in the vehicle industry. In our experiments, we manufactured hybrid steel-poly(methyl-methacrylate) (PMMA) joints with laser welding, using the 2p design of experiment method. We measured the effect of cellulose reinforcing fibres (in varying weight percentages) on the transparency and weldability of the PMMA material and the effect of welding parameters on the mechanical properties of the joints. We also examined the vicinity of the welded seam with scanning electron microscopy.

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“…Silicon carbide and graphite particle reinforced AA6063 matrix hybrid composite, (Hynes, Prabhu, & Nagaraj, 2017). The number of studies has been reported dissimilar welding between metals and plastic or polymer materials, joining of acrylonitrile butadiene styrene (ABS) and zinc-coated steel, (Jung, Cheon, & Na, 2016), a case study on aluminum alloy AA6061 and MC Nylon-6, (Liu, Liao, & Nakata, 2014), processes for joining of similar as well as dissimilar polymer/plastics and metal powder reinforcement for engineering applications presented in (Singh et al, 2016). Another challenge of dissimilar friction welding done by joining different types of polymers or thermoplastics, such as ABS and Nylon6, by (Singh et al, 2016), and friction welding between part of PMMA with PVC, (Lin, Wu, & Chou, 2003), also dissimilar lap joints of high-density polyethylene (HDPE) and acrylonitrile butadiene styrene (ABS) sheets were prepared by (Gao, Li, Shilpakar, & Shen, 2016).…”

Section: Introductionmentioning

confidence: 99%

Effect of Rotary Friction Welding Parameters on the Mechanical Behavior ABS/PE Polymers

Hassan

Khdir

2018

ACAD J NAWROZ UNIV

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This study deals with the Rotary Friction Welding, (RFW) as a variation of friction welding in which the energy required to make the weld is supplied primarily by the stored rotational kinetic energy of the welding machine. The mechanical energy generated in overcoming friction is continuously transformed into heat. In most circumstances the thermal energy generated is regarded as undesirable, but under controlled conditions it can be used to join materials, as in the case of rotary friction welding. In this paper, similar and dissimilar joints of Acrylonitrile butadiene styrene (ABS) (chemical formula (C8H8)x· (C4H6)y· (C3H3N)z) and Polyethylene (PE) or polyethene or poly(methylene)) are studied. The effects of different rotational rates, plunge depths, and traverse speeds on the microstructure and tensile strength of joints were investigated. Some defects such as pores and cracks were found at inappropriate processing parameters. The tensile test was carried out as the mechanical properties of joints. Different significant parameters were discussed. The maximal and minimal tensile strength indicated and evaluated.

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Effect of surface pre-oxidation on laser assisted joining of acrylonitrile butadiene styrene (ABS) and zinc-coated steel

Cited by 65 publications

References 26 publications

Experimental Study on the Laser Transmission Joining of Polystyrene and Titanium

Experimental Study on the Laser Transmission Joining of Polystyrene and Titanium

Mechanical and Optical Investigation of Laser Welded Structural Steel - Poly(methyl-Methacrylate) Hybrid Joint Structures

Effect of Rotary Friction Welding Parameters on the Mechanical Behavior ABS/PE Polymers

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