The microencapsulation techniques are widely used in the pharmaceutical field.1) Among them, emulsion solvent evaporation method has taken considerable attention in recent years, and numerous methods to manipulate a drug release behavior have been reported.2) Several preparation variables influencing on the properties of microspheres have been identified, including solvent type, solvent removal rate, preparation temperature, composition and viscosity of polymer, and drug loading amount. In a previous study, we illustrated the effect of temperature-increase rate in the solvent evaporation process (referred to as the temperature-increase method hereafter) on the drug release property of the microspheres.3) In this method, the preparative vessel was heated up at the constant rate in order to evaporate the dispersed solvent. By means of the temperature-increase method, microspheres showing constant drug release were prepared over a short period of time. Although a variety of studies has been conducted, the effects of poor solvent in the dispersed phase on the physical properties and drug release characteristics are not well-documented.The aim of the current work was to evaluate the effects of poor solvent in the dispersed phase on drug release from the microspheres when the temperature-increase method was employed for the emulsion solvent evaporation process. In this study, model microspheres were prepared from theophylline (TH) and hydrophobic dextran derivative (PDME). TH was used as a representative drug since sustained-release formulations are desirable because of the short elimination half-life in humans. PDME was selected as a water-insoluble polymer; it is used for contact lenses in the industrial field. Mixtures of acetone and water were used as the dispersed phase and liquid paraffin as the continuous phase. The microspheres were characterized by their size and drug loading efficiency. The morphology of the microspheres was then observed by scanning electron microscopy. In addition, drug release was examined and its kinetics were analyzed.
MATERIALS AND METHODSMaterials TH as an anhydrous form was purchased from Sigma Chemical Co. (St. Luis, MO, U.S.A.) and was used after sieving through a 200-mesh sieve (less than 75 mm). PDME was kindly donated by Meito Sangyo Co., Ltd. (Nagoya, Japan) and was used without further purification. PDME is prepared from dextran (Mw 40000) by substitution of 0.58 mol acetyl, 0.81 mol propionyl, 1.42 mol butyryl and 0.16 mol methacryloyl per anhydroglucose unit of dextran. Acetone was purchased from Wako Pure Chemical Industry, Ltd. (Osaka, Japan). Liquid paraffin conforming to JP standard was obtained from Iwaki Seiyaku Co., Ltd. (Tokyo, Japan). Sucrose-ester (DKF-10) was generously supplied by Dai-ichi Kogyo Seiyaku Co., Ltd. (Kyoto, Japan) and was used as an emulsifier. Polyoxyethylene (20) sorbitan monolaurate (Tween 20) was purchased from Wako Pure Chemical Industries, Ltd. (Osaka, Japan). Ultra purified water generated by Direct-Q (Nihon Millipore Ltd., Tokyo, Japan) was ...