Despite its complex
structure, coal has shown to be a promising
precursor for graphene synthesis by chemical vapor deposition (CVD).
However, the presence of heteroatoms and aliphatic chains in coal
can lead to defects in the graphene lattice, preventing the formation
of pristine graphene layers. Therefore, the goal of this study was
to formulate a multistep coal fractionation scheme to extract and
characterize the most aromatic fractions and explore their potential
as graphene precursors. The scheme consisted of direct coal liquefaction
under different conditions, Soxhlet extraction with heptane then toluene,
and preparative liquid chromatography on silica gel using heptol solutions
with different heptane/toluene ratios. The fractions obtained by this
process were analyzed by proton nuclear magnetic resonance, thermogravimetric
and elemental analyses, and automated SAR-AD (saturates, aromatics,
resins-asphaltene determinator) separations. This characterization
allowed the identification of two aromatic fractions with and without
heteroatoms, which were subsequently used for graphene synthesis by
CVD on nickel and copper foils. Raman spectrometry revealed that both
fractions primarily formed defect-free multilayered graphene with
approximately 11 layers on nickel due to the high solubility of carbon
and the defect-healing effect of nickel. On the other hand, these
fractions generated amorphous carbon on copper due to the high solubility
of hydrogen in copper, which competed with carbon. Molecules in the
more aromatic heteroatom-free fraction still contained alkyl pendant
substituents and did not share the same planarity and symmetry to
form defect-free graphene on copper. Thus, the quality of graphene
was governed by the substrate on nickel and by the precursor quality
on copper. When deposited directly on lacey carbon-coated copper grids
of a transmission electron microscope, the heteroatom-free fraction
gave rise to much larger graphene domains. The presence of heteroatoms
promoted the formation of small self-assembled agglomerates of amorphous
carbon.