Cuttings
particles of different sizes in the drilling fluid are
the leading cause of wear at the casing and drill pipe joints, and
diamond-like carbon (DLC) films have excellent research potential
in reducing tool wear due to their ultra-low friction coefficient
and high wear resistance. In this paper, a corresponding molecular
dynamics model was developed using LAMMPS to investigate the effect
of silica particles of different particle sizes on the friction and
wear mechanisms of Fe/DLC friction pairs at the microscale. The results
show that small cuttings particles in a dry environment are more likely
to cause interface wear between the casing and drill pipe joint, while
in a water environment, the opposite is true. The main reason is that
small particles in a dry environment have smaller contact areas and
greater indentation depth, leading to greater wear at the friction
interface. The movement of water molecules in the water environment
will promote the composite movement of large particles, thereby exacerbating
the wear of the interface. Moreover, the relevant research results
at the micro-scale indicate that DLC films can effectively reduce
wear, which provides theoretical support for its application in drill
pipe joints.