Effect of TPM and OEE on the Social Performance of Companies

Morales-García, Adrián Salvador; Díaz-Reza, José Roberto; García-Alcaráz, Jorge Luis

doi:10.1007/978-3-030-71115-3_6

Cited by 3 publications

(3 citation statements)

References 44 publications

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“…In this research, Kaizen is measured by five items. The final questionnaire is available at Morales-García et al ( 2021 ).…”

Section: Literature and Hypothesis Reviewmentioning

confidence: 99%

“…For example, Velázquez et al ( 2006 ) report an analysis of the primary sustainability practices applied in the maquiladora industry; Velazquez et al ( 2014 ) report the main pollution prevention and clean production practices applied in this industrial sector and their feasibility, integrating occupational aspects associated with employees. More recently, Munguía Vega et al ( 2019 ) relate ergonomic and sustainability aspects, and finally, Morales-García et al ( 2021 ) relate TPM and OEE with social sustainability in maquiladoras.…”

Section: Introductionmentioning

confidence: 99%

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Effect of lean manufacturing tools on sustainability: the case of Mexican maquiladoras

Alcaráz

García

Díaz-Reza

et al. 2022

Environ Sci Pollut Res

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The Mexican maquiladora industry is applying Lean Manufacturing Tools (LMT) in its production lines; however, few studies have investigated its relationship with sustainability (social, economic, and environmental). This paper presents a second-order structural equation model (SEM) relating 8 LMT integrated into three independent latent variables: continuous improvement (Kaizen and Gemba), supporting tools (Andon, visual management, and Poka-yoke), and machinery and equipment (total productive maintenance, overall equipment effectiveness, and Jidoka) that are related to social, economic, and environmental sustainability as dependent variables. The model is validated with information obtained from 249 companies using partial least squares. Findings show that the application of LMT in the Mexican maquiladora industry avoids the generation of waste and reprocessing. Likewise, the improvement of production processes reduces the waste emitted into the environment and reduces energy consumption. Also, when companies have environmental programs, the work environment is safe, and labor relations are improved, increasing morale and the commitment to work for the company, gaining economic and ecological benefits. Supplementary Information The online version contains supplementary material available at 10.1007/s11356-022-18978-6.

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“…In this research, Kaizen is measured by five items. The final questionnaire is available at Morales-García et al ( 2021 ).…”

Section: Literature and Hypothesis Reviewmentioning

confidence: 99%

Section: Introductionmentioning

confidence: 99%

Effect of lean manufacturing tools on sustainability: the case of Mexican maquiladoras

Alcaráz

García

Díaz-Reza

et al. 2022

Environ Sci Pollut Res

Self Cite

View full text Add to dashboard Cite

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“…Additionally, while García-Alcaraz et al [30] report how MI applies information and communication technologies (ICT) to SC and associate their critical success factors to the benefits obtained. Finally, Morales-García et al [31] report the effect of TPM and OEE in social sustainability, reducing accidents.…”

Section: Lm and Sustainability In The Maquiladora Industrymentioning

confidence: 99%

Lean Manufacturing Tools Applied to Material Flow and Their Impact on Economic Sustainability

et al. 2021

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This paper presents a second-order structural equation model that analyzes three lean manufacturing tools associated with material flow, such as 5S, SMED, and continuous flow related to economic sustainability. The variables relate to each other through six hypotheses, tested with 169 responses to a questionnaire applied to the Mexican maquiladora industry, using the partial least squares technique and 95% confidence to estimate direct, the sum of indirect, and total effects. In addition, an analysis with conditional probabilities appears to determine how low and high implementation levels in independent variables affect the dependent variables’ occurrence. Findings indicate that 5S is a lean manufacturing tool with the most increased direct effects on SMED and continuous flow. Additionally, values indicate that SMED is essential to maintain continuous flow in production lines and is vital for economic sustainability due to the time reduction in setup.

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The Human Performance Impact on OEE in the Adoption of New Production Technologies

2021

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The initial adoption phase of new production technologies is the period between the first production run or technology reconfiguration and the achievement of a stable target output. This time frame is generally characterized by productivity unsteadiness, quality performance variability, and unexpected machine failures together with increasing production volumes due to the process setup and instability, which inevitably affects production output. In this context, human performance represents an additional source of variability and process instability that is dependent on the workers’ productivity, learning curve and related training activities. Hence, to effectively assess the ramp-up phase of new production technologies, an appropriate evaluation of human performance is required. This paper proposes a comprehensive framework and criteria to perform a consistent assessment of the initial adoption phase of new production technologies by introducing two OEE measurement methodologies that distinguish between human performance, process configuration and technical features of the production technology. The proposed framework is then applied to and validated by a case study concerning the introduction of a semi-automatic packaging machine in a primary multinational company in the logistics industry. This case study shows the difference between the two OEE measures, along with the values interpretation and useful insights for achieving a stable production output.

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Effect of TPM and OEE on the Social Performance of Companies

Cited by 3 publications

References 44 publications

Effect of lean manufacturing tools on sustainability: the case of Mexican maquiladoras

Effect of lean manufacturing tools on sustainability: the case of Mexican maquiladoras

Lean Manufacturing Tools Applied to Material Flow and Their Impact on Economic Sustainability

The Human Performance Impact on OEE in the Adoption of New Production Technologies

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