In this study, we propose a method that utilizes femtosecond laser surface
machining technology to enhance the quality of ceramic-aluminium alloy
joints while minimizing residual stress. The present study investigates the
impact of the periodic structure of Al2O3 surface, which is machined using
femtosecond laser, on the properties of Al2O3-7A52 brazed joint. Various
surface periodic structures, including shallow grooves, deep grooves and
micro-convex platform, were created on the surface of Al2O3 using
femtosecond laser technology. The joint strengths of these different
periodic structures are 44.6, 49.1 and 41.1MPa, respectively, making 129%,
142% and 119% of the shear strength observed in the original planar
ceramic-aluminium alloy joint. By machining ceramic surfaces with
femtosecond lasers, a periodic structure can be created that enhances the
bonding area between the ceramics and solder. This increased surface area
improves the wettability of the solder to the ceramic surface, encouraging
diffusion reactions at the joint interface. Ultimately, this leads to the
creation of a solid bond with the ceramic interface, facilitated by the
formation of spinel (MgAl2O4).