Effect of Variation of SiC Mass Fraction on Mechanical Properties of Al-SiC Composite Using Stir Casting Method

Abstract

Al-SiC is a composite composed of AA6061 as a matrix and SiC as a reinforcement particle. The variation of mass added will affect the mechanical properties of the composite because Al-SiC is hardenable, which means that its mechanical properties can be improved by adding the reinforcement component. However, an excessive portion of SiC leads to a decrease in mechanical properties. The purpose of this study was to find the optimal composition of the addition of SiC into the aluminium matrix to gain maximum tensile strength and hardness. The mass fraction variation that would be used in this composite was the addition of 6%, 8%, and 10% SiC with the addition of 1% Mg as a wetting agent. The mixing process used the stir casting method. The process of adding SiC and Mg was carried out by melting the aluminium while stirring it for a certain time before it went to the furnace. The ASTM E8/E8M standard was used for observing the tensile strength of the specimens. Machining was carried out before testing. The specimens were also tested for hardness using the Rockwell hardness method. The result shows that the addition of SiC at the amount of 6%, 8%, and 10% SiC increased the ultimate tensile strength by154.10 MPa, 175.01 MPa, and 198.14 MPa, respectively. Similarly, the hardness also increased up to 30.1 HRF, 48.1 HRF, and 66 HRF, respectively. Microstructure observation also confirmed that a 10% SiC fraction results in less defect and good wettability. The addition of 10% SiC and 1% Mg resulted in maximum tensile strength and hardness and the best microstructure.

Untitled

“…With the addition of copper, the hardness value of aluminum silicon (Al-Si) alloy will increase with the amount of copper. The greater the amount of copper added to the alloy, the greater the hardness value [7].…”

“…The research team also conducted previous research on a similar topic and found that adding 8% Mg could achieve a maximum hardness of 87.67 HRB. In contrast, an ultimate tensile strength of 174.26 MPa was achieved with the addition of 5% Mg [11]. Further investigation revealed an ultimate tensile strength of 196.36 MPa and a hardness of 66 HRF (Rockwell Hardness Scale F) for a composition of 10% SiC [7].…”

“…In contrast, an ultimate tensile strength of 174.26 MPa was achieved with the addition of 5% Mg [11]. Further investigation revealed an ultimate tensile strength of 196.36 MPa and a hardness of 66 HRF (Rockwell Hardness Scale F) for a composition of 10% SiC [7].…”

“…The grain size of the SiC reportedly resulted in a different Young's modulus and hardness of the Al composite [6]. The addition of both SiC and Cu to the Al6061 composite improves the properties of the Al6061 itself [7].…”