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Breaking down the rock and initiating a fracture within pressure limitations is a major challenge in stimulating tight reservoirs with high tectonic stress components. Complexity increases with overbalanced mud damage and the stress cage created in the near-wellbore region during drilling. In certain formations, this results in 50% failed stages where proppant or acid were not placed. It is critical to investigate the first step in the process, which is the technique used to connect the wellbore with formation rock. This paper presents an in-depth comparison of three primary techniques—conventional perforating, abrasive jetting with Coiled Tubing (CT), and circular notching with CT—through laboratory experiments, field cases, and, most importantly, intervention. Fracturing pressure reduction by circular notches and discrete perforation holes was compared in hydraulic fracturing laboratory experiments. These tests were conducted in a polyaxial load frame on 24×18×18 in. cement blocks, where wellbore features were precisely casted. In field case analysis, the three techniques were evaluated by comparing the injectivity index changes in offset wells in the same formations. The required intervention methods with CT and variable bottomhole assembly configurations are detailed and aligned with challenges associated with different completion types. Hydraulic fracturing laboratory experiments were conducted at fixed confining stresses representing a general high breakdown pressure case of a horizontal openhole wellbore. The test series included the baseline case of nonintervened open hole parallel to the minimum stress, circular notch, and single and triple in-plane perforation holes. Notches and perforations were also tested in an azimuthally deviated horizontal well. Laboratory experiments confirmed the theoretically predicted superiority of notches over holes and demonstrated that notches can reduce fracture initiation pressure by up to 40%. For the field-scale evaluation, six comparison cases were built in similar reservoir and geologic conditions. A well injectivity index was calculated utilizing maximum pressures and rates achieved with different techniques. Injectivity enhancement showed up to 7X increase through abrasive jetting and circular notching over conventional perforating in casedhole and openhole wells, respectively, in wells that initially had injection. In some cases, these techniques enabled injectivity where initially there was no injection, hence yielding an infinite-scale enhancement. Finally, systematic intervention workflows were devised with different CT conveyance configurations and sequence for different completions such as abrasive jetting in cased hole, circular notching in open hole, and circular notching in open hole with packers and fracturing sleeves. The paper presents a unique integrated comparison of three primary wellbore-rock connection techniques that will allow better engineered workflows to enhance stimulation and operational efficiency. These improved workflows will help increase production from tight assets and lower completion costs and associated emissions by reducing interventions.
Breaking down the rock and initiating a fracture within pressure limitations is a major challenge in stimulating tight reservoirs with high tectonic stress components. Complexity increases with overbalanced mud damage and the stress cage created in the near-wellbore region during drilling. In certain formations, this results in 50% failed stages where proppant or acid were not placed. It is critical to investigate the first step in the process, which is the technique used to connect the wellbore with formation rock. This paper presents an in-depth comparison of three primary techniques—conventional perforating, abrasive jetting with Coiled Tubing (CT), and circular notching with CT—through laboratory experiments, field cases, and, most importantly, intervention. Fracturing pressure reduction by circular notches and discrete perforation holes was compared in hydraulic fracturing laboratory experiments. These tests were conducted in a polyaxial load frame on 24×18×18 in. cement blocks, where wellbore features were precisely casted. In field case analysis, the three techniques were evaluated by comparing the injectivity index changes in offset wells in the same formations. The required intervention methods with CT and variable bottomhole assembly configurations are detailed and aligned with challenges associated with different completion types. Hydraulic fracturing laboratory experiments were conducted at fixed confining stresses representing a general high breakdown pressure case of a horizontal openhole wellbore. The test series included the baseline case of nonintervened open hole parallel to the minimum stress, circular notch, and single and triple in-plane perforation holes. Notches and perforations were also tested in an azimuthally deviated horizontal well. Laboratory experiments confirmed the theoretically predicted superiority of notches over holes and demonstrated that notches can reduce fracture initiation pressure by up to 40%. For the field-scale evaluation, six comparison cases were built in similar reservoir and geologic conditions. A well injectivity index was calculated utilizing maximum pressures and rates achieved with different techniques. Injectivity enhancement showed up to 7X increase through abrasive jetting and circular notching over conventional perforating in casedhole and openhole wells, respectively, in wells that initially had injection. In some cases, these techniques enabled injectivity where initially there was no injection, hence yielding an infinite-scale enhancement. Finally, systematic intervention workflows were devised with different CT conveyance configurations and sequence for different completions such as abrasive jetting in cased hole, circular notching in open hole, and circular notching in open hole with packers and fracturing sleeves. The paper presents a unique integrated comparison of three primary wellbore-rock connection techniques that will allow better engineered workflows to enhance stimulation and operational efficiency. These improved workflows will help increase production from tight assets and lower completion costs and associated emissions by reducing interventions.
Near-wellbore fracture diversion is a common means of achieving uniform stimulation in long wellbores through heterogeneous reservoirs. A novel sequenced fracturing technique using self-degradable, nondamaging, multimodal particulate pills was deployed for the first time in a clastic rock formation in the Middle East. Application of an advanced design and evaluation workflow to stimulate two perforated intervals in a single continuous pumping operation is presented. Sequenced fracturing with two-step diversion was combined with channel fracturing to increase the chance of successful placement and reduce the inherent risk of screenout. Two proppant ramps were pumped, separated by a diverter pill composed of a multimodal particulate blend and fibers. The size distribution and volume of particles were optimized to create a low-permeability plug in the entry of the primary fracture. The pills were designed so that large particles would intercept the fracture entrance and smaller ones would reduce the permeability of the formed plug, while the fibers would help to maintain the plug integrity both during pumping and once it formed in the near wellbore region. Diversion was confirmed by a pressure increase of 800 psi during the placement of the pill, followed by a new breakdown signature and a treating pressure increase of 500 psi at the same pumping rate. The diversion design was optimized based on the temperature log before fracturing to evaluate the preferential fracture geometry. The evaluation was conducted with a nonradioactive traceable proppant that was pumped in the second proppant ramp to assess the proppant placement using a neutron log. Consequently, a production log was conducted followed by pressure diagnostics. Since the diagnostic results indicated some ambiguity, for a way forward in the field development, the upper interval was refractured and showed high pressures and early treatment termination. The entire flowback timeline was compared, and the productivity index showed no change before and after refracturing. Therefore, multiple pressure diagnostics, post-fracturing flowback enhancement, and the overall intense evaluation verified proppant placement in both perforated intervals using the sequenced fracturing technique. The technique has the potential to save up to 10 days of completion time, which was calculated to yield approximately 40% time and cost savings. This paper presents a complex stimulation treatment analysis that can be utilized to apply the lessons learnt in design and evaluating the success of diversion treatments to aid future treatments. This proven technology enhances efficiency and economics, especially in multistage fracturing, where the efficiency could be enhanced by three- to fivefold.
Connecting the wellbore and reservoir rock systems through perforating is the primary mechanism to provide a flow path for hydrocarbons. In stimulation, this pathway becomes two dimensional (in functionality) because it is required to facilitate injection of fracturing fluids and production of reservoir fluids. Ineffective perforation can add of near-wellbore complexities. In this study, we looked at different perforation techniques from classical to recent contemporary. We investigated both stimulation and intervention aspects to provide pros and cons for these techniques and evaluate their effectiveness. Six challenging scenarios in stimulation were detailed with lessons learnt, best practices, and guidelines. These included deviated wells, soft rock formations, double pipe completions, fracture diversion requirement, horizontal wells with plug-and-perforate completions, and a mature asset. The workflows included perspectives such as perforating, fracture pressure analysis, and diagnostic injections. Efficient workflows for the well engineering cycle were also developed for the case when the injection rate cannot be established due to the inefficient wellbore−rock connection. Contingency interventions and bottomhole assembly (BHA) configurations were investigated with the goal of enabling a flexible strategy in a single intervention run to enhance injectivity. Currently, operational efficiency and business needs are paramount. This work presents integrated understanding, established practices, and resulting workflows to manage tradeoff and optimize the net present value of integrated projects.
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