The effect of molybdate on the passivation of AISI 1020 carbon steel under open-circuit conditions in pH 12.5 calcium hydroxide solutions containing chloride was investigated via electrochemical tests and surface characterization techniques. In the early stage, molybdate increased the rate of passivation, with inhibition efficiency being positive. During the later stage, after the carbon steel has passivated, precipitation of calcium molybdate over parts of the sample surface resulted in slight negative inhibition efficiency and the passive film was found to have a higher proportion of ferrous cations and a smaller thickness. However, the precipitation of a thick calcium molybdate film over the entire surface can reverse this situation, increasing the polarization resistance through a cathodic inhibition mechanism. The electrochemical and XPS results showed that regardless of its effect on the final polarization resistance, the presence of calcium molybdate precipitates led to a decrease in the total extent of carbon steel oxidation, indicating an overall beneficial effect. Molybdate was also shown to be effective against localized corrosion, with 14.6 mM molybdate sufficient in preventing passivity breakdown in pH 12.5 solution containing 564 mM chloride. Carbon steel is not a corrosion resistant alloy. However, in highly alkaline environments such as concrete, the formation of a passive oxide film on the surface reduces the corrosion rate to a very low level.
1In such environments, corrosion of carbon steel occurs mostly through two mechanisms: chloride contamination and carbonation by atmospheric CO 2 resulting in a pH drop.2-10 To counter the corrosion of carbon steel in highly alkaline environments, corrosion inhibitors can be added. Currently, calcium nitrite is being used in the construction industry as an admixed inhibitor for its set-accelerating and corrosion inhibition properties.
11Considerable research has been conducted on the inhibition of carbon steel corrosion in alkaline solutions by nitrite anions. 8,[12][13][14][15][16][17][18][19] Nitrite, being an oxidizing anodic inhibitor, oxidizes ferrous cations to ferric cations rapidly at anodic sites, which then precipitate out as ferric oxyhydroxides to repair defects in the passive film.11 Calcium nitrite works well for concrete with water to cement ratio less than 0.5 and the critical [ Despite its commercial use, concerns have been raised regarding the toxicity of calcium nitrite. 20,21 The oxidizing nature of nitrite that is essential for its corrosion inhibition effect leads to methemoglobin in humans, which is a reduction in the ability of red blood cells to transport oxygen due to Fe 2+ in hemoglobin being oxidized to Fe 3+ . This negative aspect of calcium nitrite is reflected in its being banned from use in immersed reinforced concrete structures due to toxicity and solubility issues.22 Therefore, despite calcium nitrite's commercial success as a concrete rebar inhibitor, there is an ongoing search for an alternative inhibitor for carbon st...