Effects of Abrasive Particles on Lubricating Property of Oil-in-Water (O/W) Emulsions for Cold-Rolled Strip

Abstract

The abrasive particles in the working emulsion were characterized by transmission electron microscopy (TEM) and X-ray diffraction (XRD). The wettability and lubricating properties of different emulsion samples were tested by MRS-10E four-ball friction and wear testing machine. The results show that the average particle size of the abrasive particles in the working emulsion is 2.72 μm, the smallest particle size of the abrasive particles is 0.36μm, and the largest size of the abrasive particles is 6.57μm. Furthermore, the abrasive particles can increase the internal friction of emulsions, which leads to the increasing wetting Angle. The abrasive particles cause the lubrication performance of working emulsion to decrease, which eventually leads to larger wear scar diameter and the worse morphology of wear scar on the tested ball.