A robust catalyst
that can continuously and effectively produce
methanol from methane is exceedingly desired. Cu-containing zeolite
catalysts were widely used in direct oxidative methane to methanol
reactions, and the local structure of the Cu species was one of the
key factors to influence the reaction performance. It has been considered
that dicopper was a highly active species, and its implementation
was thoroughly dependent on the Al pairs in the zeolite framework.
Therefore, to obtain a highly effective Cu-exchanged AEI zeolite catalyst,
the synthesis of the AEI zeolite with a high proportion of Al pairs
was an important premise. Herein, AEI zeolite was successfully synthesized
from ferrierite (FER) zeolite via the interzeolite conversion (IZC)
method. The use of FER zeolite realized a high proportion of Al pairs,
leading to the fabrication of abundant dicopper-containing AEI. In
addition, the high thermal stability of the AEI zeolite enabled us
to adjust the framework Al distribution and the acidic properties
by postcalcination. Thus, the prepared Cu/AEI zeolite with plentiful
dicopper species exhibited a distinctive catalytic performance in
the continuous conversion of methane to methanol at 350 °C; a
state-of-the-art methanol productivity of 40.8 μmol·g–1·min–1 (2448 μmol·g–1·h–1) with a 45% selectivity
and long-term reaction stability was achieved.