Molten alkali metal borates have
been proposed as energy-efficient
sorbents for the low-cost capture of CO2 at high temperatures.
The molten sorbents could help to mitigate global warming by capturing
CO2 from industrial sources and preventing the release
of CO2 into the atmosphere. However, these novel materials
operate under harsh conditions, introducing challenges of which material
compatibility is one of the most important. Other than platinum, where
a less than 0.1% change in performance was observed over 1000 h of
continuous use, few materials were found to be compatible with the
molten salts. Common ceramics, steels, and superalloys were eliminated
from consideration due to corrosive oxidation of the substrate and
contamination of the melt resulting in chemical degradation and reduction
in the sorbent’s working capacity. A high-purity nickel alloy,
Nickel 200/201, with a protective oxide layer was found to perform
optimally with regards to both corrosive degradation and chemical
degradation. Modest corrosion rates on the order of 0.3–0.5
mm/year were estimated, and the sorbent capacity was found to drop
by between a manageable 0.5 and 20% over 100 h. Various protective
measures are proposed, and future work suggested, to ensure that material
compatibility does not limit the potential of molten alkali metal
borates to reduce CO2 emissions and contribute to a clean
energy future.