Abstract:The flow pattern in the volute of a squirrel cage fan is complicated and non-axisymmetric. In this article, the original volute profile of a squirrel cage fan was cut to control and reshape this non-axisymmetric flow structure. An experimental study was conducted to investigate the effects of the cut volute profile on the fan aerodynamic and acoustic performance. The results showed that cutting the volute profile with a relative cut position of 90°and a secondary clearance of 0.02D 2 could enhance the fan tota… Show more
“…Apparently, the two latter flow patterns indicate a loss of flow energy for the impeller; this adversely affects fan efficiency. 32 Figure 15.Mid-span section pressure field and streamline distribution: (a) baseline; (b) BES; (c) BCS; (d) BPS.…”
In this study, a dual-arc profile parameterized by four geometric variables was designed to replace the original single-arc profile of a squirrel-cage fan used in a range hood, in order to improve the efficiency of the entire machine and the fan pressure. A modified Non-dominated Sorting Genetic algorithm coupled with a three-dimensional Reynolds-averaged Navier–Stokes computation is applied to search the optimum blade shape. Moreover, a relatively coarse but proven reliable grid model is employed to accelerate the optimization process, and a dynamic crowding distance is applied to improve the broad diversity of the Pareto front. The optimization results show that the optimal dual-arc blades are formed by a leading arc with a relatively smaller curvature and a trailing arc with a larger curvature, and the shape of the leading arc dominates the aerodynamic performance of the dual-arc blade. The blade schemes at two end of the Pareto front have increased the fan pressure and efficiency at the optimization point by 5.3% and 1.5%, respectively, but also result in a decline in another performance indicator. The best compromised solution in the middle of the Pareto front has improved the pressure by 2.6% without reducing the efficiency in the numerical calculation. Compared with the single-arc blade with the same inlet and outlet angle, the dual-arc blade has a higher fan pressure, but at the same time, the efficiency is negatively affected. Finally, the new impeller with optimized dual-arc blades is manufactured and tested, and the experimental results show an increment exceeds 2% in pressure and an unexpected slightly improvement in fan efficiency.
“…Apparently, the two latter flow patterns indicate a loss of flow energy for the impeller; this adversely affects fan efficiency. 32 Figure 15.Mid-span section pressure field and streamline distribution: (a) baseline; (b) BES; (c) BCS; (d) BPS.…”
In this study, a dual-arc profile parameterized by four geometric variables was designed to replace the original single-arc profile of a squirrel-cage fan used in a range hood, in order to improve the efficiency of the entire machine and the fan pressure. A modified Non-dominated Sorting Genetic algorithm coupled with a three-dimensional Reynolds-averaged Navier–Stokes computation is applied to search the optimum blade shape. Moreover, a relatively coarse but proven reliable grid model is employed to accelerate the optimization process, and a dynamic crowding distance is applied to improve the broad diversity of the Pareto front. The optimization results show that the optimal dual-arc blades are formed by a leading arc with a relatively smaller curvature and a trailing arc with a larger curvature, and the shape of the leading arc dominates the aerodynamic performance of the dual-arc blade. The blade schemes at two end of the Pareto front have increased the fan pressure and efficiency at the optimization point by 5.3% and 1.5%, respectively, but also result in a decline in another performance indicator. The best compromised solution in the middle of the Pareto front has improved the pressure by 2.6% without reducing the efficiency in the numerical calculation. Compared with the single-arc blade with the same inlet and outlet angle, the dual-arc blade has a higher fan pressure, but at the same time, the efficiency is negatively affected. Finally, the new impeller with optimized dual-arc blades is manufactured and tested, and the experimental results show an increment exceeds 2% in pressure and an unexpected slightly improvement in fan efficiency.
Cross-flow fans are widely used in heating, wind-curtains, and air-conditionings, as well as other ventilation systems. A single or double arc is generally used as the camber line of cross-flow fans, but this design leads to constraints in the geometry of the blade profiles. In this study, the camber line of a cross-flow fan blade was parameterized by five parameters based on the fourth-order Bezier curve. A two-dimensional computational fluid dynamics (CFD) simulation was conducted to predict the aerodynamic characteristics and the internal flow field. It is necessary in multi-condition optimization, to evaluate the relative importance of the performance parameters under different working conditions and determine their weight factors. Here, a novel maximum entropy method (MEM) was proposed to quantify of volume flow rate, because the method avoids the subjectivity in the selection of the weights. Subsequently, a multi-island genetic algorithm (MIGA), combined with numerical simulation, was used to search the global optimum in the given design space. The results indicated that the optimum combination of the structural parameters reduced the blade channel vortex in a particular location of the impeller and changed the position and size of the eccentric vortex. The volume flow rate of the optimized impeller was 4.28% higher at the minimum rotation speeds and 12.87% higher at the maximum rotation speeds.
“…The SIMPLE algorithm was used to perform the pressure-velocity coupling and second-order upwind discretization were adopted for convection terms and central difference schemes for diffusion terms. 10,32 When the fluctuation of the inlet and outlet volume flow rate is less than 5%, and the residual of the control equation is less than 10 �4 , the calculation is considered to be convergent.…”
In view of the multi-objective optimization design of the squirrel cage fan for the range hood, a blade parameterization method based on the quadratic non-uniform B-spline (NUBS) determined by four control points was proposed to control the outlet angle, chord length and maximum camber of the blade. Morris-Mitchell criteria were used to obtain the optimal Latin hypercube sample based on the evolutionary operation, and different subsets of sample numbers were created to study the influence of sample numbers on the multi-objective optimization results. The Kriging model, which can accurately reflect the response relationship between design variables and optimization objectives, was established. The second-generation Non-dominated Sorting Genetic algorithm (NSGA-II) was used to optimize the volume flow rate at the best efficiency point (BEP) and the maximum volume flow rate point (MVP). The results show that the design parameters corresponding to the optimization results under different sample numbers are not the same, and the fluctuation range of the optimal design parameters is related to the influence of the design parameters on the optimization objectives. Compared with the prototype, the optimized impeller increases the radial velocity of the impeller outlet, reduces the flow loss in the volute, and increases the diffusion capacity, which improves the volume flow rate, and efficiency of the range hood system under multiple working conditions.
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