Effects of Internal Electron Donor on Distribution and Reactivity of Active Centers in Ethylene/1‐Hexene Copolymerization with MgCl₂‐Supported Ziegler‐Natta Catalyst

Abstract

Ethylene/1‐hexene copolymerization with two MgCl2‐supported Ziegler‐Natta catalysts containing no internal electron donor or diethylphthalate (DEP) is conducted for different polymerization time . Effects of DEP on active center distribution are studied by fractionating each copolymer sample into boiling n‐heptane soluble (C7‐sol) and insoluble (C7‐ins) fractions, and counting the number of active centers in the copolymer fractions . The main effect of introducing DEP in the catalyst are reduction in the Ti content and significant increase in the proportion of active centers producing C7‐ins fraction. The propagation rate constants of ethylene insertion (kpE) and 1‐hexene insertion (kpH) are respectively estimated by linear fitting/extrapolating the change of apparent propagation rate constants (kpi)a with polymer yield according to a simplified multi‐grain particle model. In both catalysts, kpE in the C7‐ins fraction is 9–12 times larger than that in the C7‐sol fraction, and kpH in the C7‐ins fraction is 3–4 times larger than that in the C7‐sol fraction. The two groups of active centers have distinctly different catalytic properties. Introducing DEP reduced the kpE and kpH values and the extent of diffusion limitation . In summary, addition of electron donor in MgCl2‐supported Z‐N catalyst significantly changed the active center distribution and catalytic properties of its two groups of active centers.