2021
DOI: 10.3390/ijerph18084380
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Effects of Manufacturing Variation in Electronic Cigarette Coil Resistance and Initial Pod Mass on Coil Lifetime and Aerosol Generation

Abstract: This work investigated the effects of manufacturing variations, including coil resistance and initial pod mass, on coil lifetime and aerosol generation of Vuse ALTO pods. Random samples of pods were used until failure (where e-liquid was consumed, and coil resistance increased to high value indicating a coil break). Initial coil resistance, initial pod mass, and e-liquid net mass ranged between 0.89 to 1.14 [Ω], 6.48 to 6.61 [g], and 1.88 to 2.00 [g] respectively. Coil lifetime was µ (mean) = 158, σ (standard … Show more

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Cited by 6 publications
(9 citation statements)
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“…It is important to note that there was variation in the experiments, which we attribute to manually firing the e-cigarette and to small variations in the air flow rate between experiments, both of which may have affected metal concentrations. Additionally, Saleh et al [ 58 ] noted that there may be variations between the coils used due to manufacturing differences. Regardless of these sources of variability, the average trends in the measurements were observable regardless of the dilution factor, method used to perform the measurements, and variation of volume of e-liquid in the tank and aerosol added from run to run.…”
Section: Discussionmentioning
confidence: 99%
“…It is important to note that there was variation in the experiments, which we attribute to manually firing the e-cigarette and to small variations in the air flow rate between experiments, both of which may have affected metal concentrations. Additionally, Saleh et al [ 58 ] noted that there may be variations between the coils used due to manufacturing differences. Regardless of these sources of variability, the average trends in the measurements were observable regardless of the dilution factor, method used to perform the measurements, and variation of volume of e-liquid in the tank and aerosol added from run to run.…”
Section: Discussionmentioning
confidence: 99%
“…Furthermore, individuals have their own unique vaping/puff topographies which contributes to the complexity of coil lifetime. The short life expectancy of the TFV16 Mesh 0.17 Ω coil [28], as well as variations in the resistance of the coils resulting from the manufacturing process [29,30], could account for the variations in the electrical parameters we noted over time (i.e., 300 consecutive puffs) within a channel and between channels. Regardless, discovering imperfections associated with coil production is not the aim of this study.…”
Section: Discussionmentioning
confidence: 99%
“…High atomizer temperatures can be an issue, particularly when puffing continuously (4 puffs/minute for 75 min or 300 puffs). High temperatures make it uncomfortable to handle the atomizer and, more importantly, are known to generate harmful chemicals which are released with the ECIG-generated aerosol [29][30][31][32][33]. For this reason, the target wattage of the ECIG generator was set at ≈120 W or 60 W for each atomizer in parallel, despite the company's recommendation of 120 W for each atomizer.…”
Section: Temperature Profilesmentioning
confidence: 99%
“…HPHCs, especially from lower quality and copycat devices, are presumably present at relatively high levels due to poor wicking and heat transfer. Many of the manufacturers advertise high device lifetime puff numbers, and it is well known that heating quality can be compromised with increasing puff number, leading to higher HPHC emissions, especially metals 25. This will lead to elevated HPHC exposure, especially towards the end of the device lifetime.…”
Section: New Ends Products and Research Agendasmentioning
confidence: 99%