This article discusses the interrelation between formulation, processing, and properties of biocomposites composed of a bioplastic reinforced with wood fibers. Polylactide (PLA) and polylactide/thermoplastic starch blends (PLA/TPS) were used as polymeric matrices. Two grades of PLA, an amorphous and a semicrystalline one, were studied. TPS content in the PLA/TPS blends was set at 30, 50, and 70 wt%. Two types of wood fiber were selected, a hardwood (HW) and a softwood (SW), to investigate the effect of the fiber type on the biocomposite properties. Finally, the impact of different additives on biocomposite properties was studied with the purpose to enhance the bioplastic/wood fiber adhesion and, therefore, the final mechanical performance. The biocomposites containing 30 wt% of wood fibers were obtained by twin-screw extrusion. The properties of the biocomposites are described in terms of morphology, thermal, rheological, and mechanical properties. Furthermore, the biocomposites were tested for humidity and water absorption and biodegradability. An almost 100% increase in elastic modulus and 25% in tensile strength were observed for PLA/wood fiber biocomposite with the best compatibilization strategy used. The presence of the TPS in the biocomposites at 30 and 50 wt% maintained the tensile strength higher or at least equal as for the virgin PLA. These superior tensile results were due to the inherent affinity between the matrices and wood fibers improved by the addition of a combination of coupling and a branching agent. In addition to their outstanding mechanical performance, the biocomposites showed high biodegradation within 60 days. POLYM. ENG. SCI., 54:1325-1340, 2014.
INTRODUCTIONPublic awareness about the environment, increasing crude oil prices, and new regulations for restraining the use of fossil resources to generate energy and materials are the main drivers to move from the utilization of petroleum-based polymers to biopolymers obtained from renewable resources. More than this attractive green origin, the biodegradation is another significant property of some biosourced polymers. However, the biopolyesters such as polylactic acid (PLA) and the starch-based polymers such as thermoplastic starch (TPS) each carries some concerns about shelf life and hydrolytic stability.The current research on the development of bioplastics and biocomposites resulted in promising outcomes, which led the market interest move from single use to durable products. PLA, the most widespread bioplastic on the market, has physical and mechanical properties comparable with petroleum-based polymers and can be processed using the same equipment without particular adjustments. Since its high cost of production is an important drawback, PLA could be a less expensive alternative when compounded to obtain biocomposites in which the incorporated reinforcements or fillers are based on biomass, either from agriculture or from forestry. The rationale for replacing a part of PLA matrix with cellulosic materials is not only to reduce its co...