Solution casting is a common processing method in industrial
production.
The phase-structure transitions driven by solvent evaporation directly
impact the quality of the final film. However, due to the presence
of solvents and other additives in the solution, it is difficult to
detect the condensed matter structure during the drying process. This
work studies structural transitions and heterogeneity of a poly(vinyl
alcohol) (PVA) film during water evaporation using glycerol as a plasticizer.
Aggregation-induced emission (AIE) molecules are utilized to indicate
the change in PVA chain dynamics during evaporation. The gelation,
crystallization, and glass transition can be clearly detected via
emission intensity change of the AIE molecules during water evaporation.
It is found that the critical concentrations triggering structural
transitions increase with the glycerol content, attributed to the
release of PVA segmental mobility by the plasticizer. Furthermore,
structural uniformity in the thickness direction is realized while
the PVA film was loaded with 20% glycerol. It is revealed that glycerol
diminishing the heterogeneity is due to the dual effect of hydrophilic
glycerol reducing the evaporation rate and enhancing diffusion. Finally,
the mechanism of the plasticizer in delaying structural transitions
and ameliorating the heterogeneity in PVA films is discussed, which
could provide theoretical guidance for preparation of polymer films
via solution casting.