Effects of steel type and sandblasting pretreatment on the solid-liquid compound casting characteristics of zinc-coated steel/aluminum bimetals

Shin, Ju Hyun; Kim, Tae-Hyeong; Lim, Kyoung Mook; Cho, Hoon; Yang, Daeho; Jeong, Chang-Yeol; Yi, Sung

doi:10.1016/j.jallcom.2018.11.134

Cited by 45 publications

(17 citation statements)

References 34 publications

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“…At least five readings of each of the bimetallic specimens were taken for the average value of hardness. The shear strength value of the interface of the bimetallic specimen was performed using a tensile testing machine (Instron 5969, Instron, Norwood, MA, USA), as discussed in a previous work along with the dimensions of the tensile-shear specimen [ 17 ]. The dimensions of the tensile shear specimens, having two notches of 4 × 8 × 4 mm on the Al alloy side and of 4 × 8 × 4 on the steel substrate side, were machined to examine the completely exposed bonding interface.…”

Section: Methodsmentioning

confidence: 99%

Development and Optimization of Tin/Flux Mixture for Direct Tinning and Interfacial Bonding in Aluminum/Steel Bimetallic Compound Casting

et al. 2020

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Interfacial bonding highly affects the quality of bimetallic bearing materials, which primarily depend upon the surface quality of a solid metal substrate in liquid–solid compound casting. In many cases, an intermediate thin metallic layer is deposited on the solid substrate before depositing the liquid metal, which improves the interfacial bonding of the opposing materials. The present work aims to develop and optimize the tinning process of a solid carbon steel substrate after incorporating flux constituents with the tin powder. Five ratios of tin-to-flux—i.e., 1:1, 1:5, 1:10, 1:15, and 1:20—were used for tinning process of carbon steel solid substrate. Furthermore, the effect of volume ratios of liquid Al-based bearing alloy to solid steel substrate were also varied—i.e., 5:1, 6.5:1 and 8.5:1—to optimize the microstructural and mechanical performance, which were evaluated by interfacial microstructural investigation, bonding area determination, hardness and interfacial strength measurements. It was found that a tin-to-flux ratio of 1:10 offered the optimum performance in AlSn12Si4Cu1/steel bimetallic materials, showing a homogenous and continuous interfacial layer structure, while tinned steels using other percentages showed discontinuous and thin layers, as in 1:5 and 1:15, respectively. Furthermore, bimetallic interfacial bonding area and hardness increased by increasing the volume ratio of liquid Al alloy to solid steel substrate. A complete interface bonding area was achieved by using the volume ratio of liquid Al alloy to solid steel substrate of ≥8.5.

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Section: Methodsmentioning

confidence: 99%

Development and Optimization of Tin/Flux Mixture for Direct Tinning and Interfacial Bonding in Aluminum/Steel Bimetallic Compound Casting

et al. 2020

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“…However, these technologies had problems such as low bonding strength, high cost, and low efficiency. Solid-liquid compound casting [8][9][10][11] was a common compound casting of Al-M (M, metal), but it need to wipe off oxide film on the surface of the matrix, and the production process was relatively complex. Consequently, researchers had developed a novel compound casting, namely, the impact jet solid-liquid compound casting, with no need to process the matrix.…”

Section: Introductionmentioning

confidence: 99%

Influence of Retrogression and Reaging Treatment on Microstructure and Microhardness of the 3A21/7075 Aluminum Alloy Cladding Material

Ren

Sun

et al. 2021

International Journal of Photoenergy

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The 7075 aluminum alloy was an important structural material in the field of aeronautics and astronautics. With the development of this field, the requirements for its comprehensive properties were increasing. A novel casting method, the impact jet solid-liquid compound casting, was adopted to fabricate the 3A21/7075 aluminum alloy cladding material. Retrogression and reaging (RRA) treatment was further applied to the 3A21/7075 aluminum alloy cladding material in order to investigate the influence of RRA on microstructure and microhardness of the 3A21/7075 aluminum alloy cladding material. Then, the electron backscattered diffraction (EBSD) technique and the transmission electron microscope (TEM) together with the energy dispersive spectrometer (EDS) and the hardness test were utilized to analyze the influence of RRA treatment on microstructure and hardness of the 3A21/7075 aluminum alloy cladding material. The research results showed the 3A21/7075 aluminum alloy cladding material had better deformability. The amount of fine and dispersed phases precipitated in grains was in favor of improving the comprehensive mechanical properties of the 3A21/7075 aluminum alloy cladding material. This research might provide data and a theoretical approach for the engineering application of the 3A21/7075 aluminum alloy cladding material.

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“…Here, the sand grains were sprayed onto the substrate surface to remove any contaminants and an oxide layer and impart a certain surface roughness. Due to the impact and cutting action of the sand grains on the substrate surface, the surface exhibited a plastic deformation, and the mechanical properties were improved [36]. The pretreated substrate was placed in an electrodeposition device for scanning electrodeposition.…”

Section: Introductionmentioning

confidence: 99%

“…Coatings 2020, 10, x FOR PEER REVIEW 3 of 17 and the mechanical properties were improved [36]. The pretreated substrate was placed in an electrodeposition device for scanning electrodeposition.…”

Section: Introductionmentioning

confidence: 99%

Influence of Element Penetration Region on Adhesion and Corrosion Performance of Ni-Base Coatings

Shen

Chen

et al. 2020

Coatings

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In this study, Ni–P/Ni–P–SiC coatings were prepared on pretreated 45 steel substrates by scanning electrodeposition. Prior to the electrodeposition, the substrates were subjected to two types of pretreatments: polishing and sandblasting. The 3D morphology of the pretreated substrates was characterized by laser scanning confocal microscopy. The micromorphology and section morphology of the coating surface were characterized by field emission scanning electron microscopy. The section element composition was characterized using an EDS energy spectrum analyzer. The adhesion and corrosion resistance of 15 coatings were analyzed using an automatic scratch tester and CS350 electrochemical workstation. The results showed the presence of an element penetration region between the coating and the substrate. The sandblasting pretreatment and SiC nanoparticle addition helped widen the penetration region of the elements. The Ni–P–SiC coating prepared by scanning electrodeposition on the sandblasted substrate exhibited the thickest penetration region, up to 28.39 µm. A scratch test conducted on this coating showed that it exhibits the best adhesion force, up to 36.5 N. In electrochemical corrosion experiments, its corrosion potential was found to be the highest, reaching −0.30 V, and the corrosion current density was the lowest, reaching 8.45 × 10−7 A·cm−2. The presence of the element penetration region increased the coating adhesion and improved the corrosion resistance.

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Effects of steel type and sandblasting pretreatment on the solid-liquid compound casting characteristics of zinc-coated steel/aluminum bimetals

Abstract: Effects of steel type and sandblasting pretreatment on the solid-liquid compound casting characteristics of zinccoated steel/aluminum bimetals,

Cited by 45 publications

References 34 publications

Development and Optimization of Tin/Flux Mixture for Direct Tinning and Interfacial Bonding in Aluminum/Steel Bimetallic Compound Casting

Development and Optimization of Tin/Flux Mixture for Direct Tinning and Interfacial Bonding in Aluminum/Steel Bimetallic Compound Casting

Influence of Retrogression and Reaging Treatment on Microstructure and Microhardness of the 3A21/7075 Aluminum Alloy Cladding Material

Influence of Element Penetration Region on Adhesion and Corrosion Performance of Ni-Base Coatings

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