Granular flows have been the Achilles heel of industrial
development.
In the past years, the glidant (flow-aids) addition, mostly amorphous
silica nanoparticles (S-NP), has become a step in formulation to ensure
the process feasibility. Human and environmental exposure to S-NP
has not been thoroughly evaluated, raising concerns about their toxicity.
The action mechanism of glidants on flowability has been mainly attributed
to a reduction of van der Waals forces, acting as spacers among the
particles. Notwithstanding, other action mechanisms could alter the
flow, such as friction or surface energy modifications. This work
aims to evaluate these action mechanisms through a D-optimal experimental
design. Results indicate that the friction plays no role in complex
granular flows when interparticle forces act on the rheology. Flow
enhancement is surface-related, mainly related to microscopic grain-level
properties. The size of the S-NP depends on the grain-to-glidant interactions,
which define the surface coverage and flowability. Finally, a formulation
strategy focusing on the surface coverage is presented to mitigate
the risk.