Efficiency optimization for phase‐shifted full‐bridge converter with variable frequency control

Abstract

In this paper, a control method combined with variable frequency and phase shifting is proposed, the primary purpose of which is to optimize the operating efficiency of the phase‐shift full‐bridge (PSFB) DC‐DC converter. By modeling the losses of the PSFB converter, the optimal switching frequency related to the load conditions is found. A neural network aided variable frequency controller that can work linearly is built to achieve the proposed method. At the same time, the voltage control loop is retained to ensure the stability of the output voltage and the necessary dynamic response of the converter. This paper builds an experimental platform for a 2 kW PSFB DC‐DC converter to verify the effectiveness of the proposed control method. With the control method proposed in this paper, the PSFB converter can always work at the optimum efficiency point under different load conditions. In addition, this paper also analyzes the influence of variable frequency control on PSFB operating states, such as zero‐voltage‐switching (ZVS) constraints, continuous conduction mode (CCM) operating states, and power density, which have an impact on its operating conditions.