We develop a combined numerical (using direct numerical
simulation)
and scaling model to study the dynamics of two identical photocurable,
shear-thinning polymeric drops undergoing spreading and coalescence
(on a substrate) in the presence of in situ curing.
We only consider the shear-thinning nature of the drops but do not
account for any changes in the drop elasticity during the in situ photocuring process. Two separate cases are studied:
(1) τs ≪ τp (case 1) and
(2) τs ∼ τp (case 2) (τs and τp represent the spreading and photocuring
timescales, respectively). Photopolymerization-driven increase in
the drop viscosity significantly delays the spreading and the coalescence
events for case 2. Furthermore, for case 2, at any given time during
the coalescence process, both the height and the width of the “bridge”
that forms due to coalescence are always smaller than those for case
1. Our scaling analysis establishes three distinct regimes characterizing
the bridge growth for both cases 1 and 2: the initial regime (viscous
and capillary forces balance each other, and the bridge growth rate
is weak), the intermediate regime (inertia and capillary forces balance
each other, and the bridge growth rate is enhanced), and the late
regime (viscous and capillary forces balance each other, and the bridge
growth rate is weak). Also, in regimes where viscous forces play a
role (initial and late regimes), the bridge growth is weaker for case
2, while in the intermediate regime, the rate of bridge growth is
similar between cases 1 and 2. We also provide the temperature variation
and the evolution of the curing front inside the coalescing drops
for cases 1 and 2: the significantly rapid rate of polymerization
for case 2 manifests in a noticeable temperature drop, fast propagation
of the curing front, and the fluid flow (associated with coalescence)
affecting the migration of the curing front inside the coalescing
drops. We anticipate that our study will be crucial in designing polymeric
droplet-based additive manufacturing systems and understanding the
behavior of polymeric blends and polymeric emulsions.