Nanomembranes and naosheets are among the most interesting nanomaterials.1,2 They are characterized by one nanometer dimension and two micro-to-macroscopic dimensions. This unique dimensional combination produces interesting features that are not attainable with other nanomaterials of different dimensionality such as nanocrystals, 3,4 nanoparticles, [5][6][7] and nanotubes.
8-10The macroscopic robustness is essential for application of such features particularly in case of giant nanomembranes. We have shown recently that high cross-linking density is effective for attaining sufficient robustness of nanomembranes with large aspect ratios (size/thickness).11 For example, a hybrid membrane of cross-linked acrylate and zirconia/silica possessed superior robustness with a thickness of only 35 nm. 12,13 In the subsequent studies, we demonstrated that epoxy and other thermosetting resins similarly gave robust nanomembranes with equally large aspect ratios.14,15 These results imply that robust nanomembranes become available only if high crosslinking density is introduced. In the above case of the hybrid nanomembrane, 12 however, it was not possible to obtain stable (i.e., free-standing) nanomembranes from the organic component alone. This failure can result from insufficient crosslinking density and/or from insufficient robustness of crosslinked acrylate chains, since successful fabrication of robust nanomembranes is possible from thermosetting resins.Here, we report fabrication of free-standing nanomembranes from acrylic components alone. According to the above supposition, we employed a precursor which contains a higher amount of the double-bond moiety on one hand and a precursor mixture which contains a rigid molecular backbone on the other. They are a tetra-functional acrylic monomer of pentaerythritol tetraacrylate (PETA, Aldrich) and a bisphenol Afunctionalized acrylic oligomer (Kayarad R-280, Nippon Kayaku, with 20 wt % 2-hydroxypropylacrylate), respectively.The fabrication procedure of nanomembranes is similar to that of our previous study.14 Firstly, thin layers of poly(styrene-4-sulfonic acid) [PSS; M w ¼ 1:0 Â 10 5 , Aldrich] or poly(4-hydroxystyrene) [PHS; M w ¼ 4:5 Â 10 3 , Aldrich] were formed on Si-wafer by spin-coating. These layers act as water-soluble and ethanol-soluble sacrificial layers, respectively. Chloroform solutions (1 wt %) of acrylic precursors and a photo-initiator (Darocure4265, Ciba-Geigy, 5 wt % relative to the acrylic precursor) were then spin-coated, and UV irradiation was performed on the sample under vacuum. A high pressure mercury lamp (Hamamatsu, Lighteningcure LC5) was used as a light source, and irradiation was done through a slide glass as a filter. Chemicals used in this study together with the bi-functional aliphatic acrylate (hexanediyl diacrylate; HDODA) used in our previous study are summarized in Figure 1. Figure 2 shows ATR-FT-IR (Thermo Nicolet, Nexus670 FT-IR) spectra of an R-280 film which was directly fabricated on a gold substrate under otherwise the identical condit...