A newly discovered quenched form
of carbon, widely known
as Q-carbon,
thin films are synthesized by the direct conversion of the amorphous
carbon layer using the nanosecond pulsed laser annealing technique,
and its corrosion-resistant properties, that is, potentiodynamic polarization
(PDP) and electrochemical impedance spectroscopy technique, are investigated.
The unique microstructure and the existence of defects (sp2 content) in sp3-rich Q-carbon are highly desirable for
efficient corrosion-resistant performance. The sp3 percentage
of the as-grown Q-carbon is measured to be ∼80.5% from the
D and G peaks of the Raman and C-1S X-ray photoelectron spectrum.
The anti-corrosion properties with inhibition durability of Q-carbon
thin films are systematically investigated in various concentrations
of Na2SO4 solutions, and the corrosion potential,
corrosion current, and corrosion rate of Q-carbon are determined to
be −253 V, 30.1 × 10–5 A/cm2, and 0.00528, respectively, for 1 M Na2SO4 solution. Both series and contact resistance decrease from 5498.6
and 821.1 Ω to 698.8 and 124.3 Ω with an increase of Na2SO4 concentration from 0.1 to 1 M, respectively.
The small shift of PDP curves toward more negative potential, the
shrinkage of the radius of semicircular arcs in the Nyquist plot (Z″ vs Z′), and negligible
loss in corrosion resistance (∼78%) are observed for Q-carbon
thin film at the immersion time up to 48 h. The unique sp2–sp3 ratio, shorter bond length, compact atomic
arrangement, and minimum porosity, along with the high adhesion strength,
due to the ultrafast solid–liquid–solid growth route,
of Q-carbon thin film on the substrate signify it as a better alternative
compared to the existing corrosion-resistant materials.