(2017). Effect of processing conditions on the structure, electrical and mechanical properties of melt mixed high density polyethylene/multi-walled CNT composites in compression molding. Materials Testing, 59 (2) Department of Materials Science and Engineering, University of Sheffield, S1 3JD, UK Abstract: Melt mixed high density polyethylene (HDPE)/multi-walled carbon nanotube (MWCNT) nanocomposites were prepared via twin-screw extrusion and then compression moulded into sheets. The effect of heating temperature, pressing time and cooling rate on the structure, electrical and mechanical properties of the compression moulded nanocomposites was systematically investigated. Volume resistivity tests indicate that the nanocomposite with 2 wt% MWCNTs, which is in the region of the electrical percolation threshold, is very sensitive to the compression moulding parameters such that heating temperature > pressing time > cooling rate. Generally, the resistivity of nanocomposites decreases with increasing heating temperature and pressing time. Interestingly, the electrical resistivity of the rapidly cooled nanocomposite with 2 wt% MWCNTs is 1~2 orders lower than that of the slowly cooled nanocomposite with the same MWCNT loading. This can be attributed to the lower crystallinity and smaller crystallites facilitating the formation of conductive pathways. The tensile properties of the nanocomposite with 2 wt% MWCNTs are also influenced by the compression moulding parameters to some extent, while those of the nanocomposites with higher MWCNT loading are insensitive to the changes in processing conditions. The predicted moduli from Halpin-Tsai and Mori-Tanaka theoretical models show good agreement with the experimental results. This work has important implications for both process control and the tailoring of electrical and mechanical properties in the commercial manufacture of conductive HDPE/MWCNT nanocomposites.