The dielectric constant, elastic modulus and reliability of the pure silica-zeolite composite film which was formed by self-assembly of porous silica having hydrothermally crystallized zeolite nanoparticles. Fourier-transform-infrared spectroscopy indicated that Si-OH and O-H bonds decreased by zeolite formation, resulting in the decrease of the dielectric constant. Silylation hardening by 1,3,5,7-tetramethylcyclotetrasiloxane (TMCTS) vapor treatment could decrease the dielectric constant due to the decrease of Si-OH and O-H bonds. The elastic modulus of 7.03 GPa and the dielectric constant of 1.94 were achieved for the meso-porous silica-zeolite film by silylation hardening. Furthermore, mean-time-to-failure (MTF) lifetime of time-dependent dielectric breakdown (TDDB) is longer than ten years at 125 C under the electric field of 3.4 MV=cm.With scaling down of semiconductor device dimensions, a signal delay time has increased due to the increase of interconnect resistance and parasitic capacitance. 1 In order to overcome this problem, low dielectric constant (low-k) interlayer dielectric films are needed. A lower dielectric constant can lead to lower power dissipation and less interline crosstalk as well as lower RC delay. The porous silica which is the composite of silica and pores has been investigated as a possible candidate of ultra low-k films. 2 However, the mechanical strength of the porous silica was degraded because the elastic modulus decreased due to its pore structure. 3 The mechanical properties of the low-k films are of great importance because the films must withstand the stresses developed during the packaging process and chemical mechanical polishing (CMP) in integrated circuits chip fabrication process. Therefore, control of the skeletal silica structure in terms of elastic modulus is important.Recently, nanostructured zeolite films have been studied and demonstrated to be a promising low-k material. The young's modulus of the zeolite is 110 GPa, 4 which is larger than that of SiO 2 (73 GPa). The high porosity of the zeolite films can maintain comparatively higher mechanical strength than amorphous porous silica. Furthermore, it has the better thermal conductivity and hydrophobicity than SiO 2 . 5À10 The mobil eleven (MEL) type zeolite was adopted in this work, whose pore diameters are 0.53 and 0.54 nm in the silica skelton. 11,12 In this paper, effects of zeolite crystal formation processes on the film properties of pure silica zeolite films are investigated.
ExperimentalThe pure silica MEL zeolite was prepared by hydrothermal crystallization. The film was formed by a spin on process of zeolite nanoparticle suspension. The preparation of the zeolite films had two steps. One was synthesis of the zeolite nanoparticle suspension and the other was spin coating of the suspension onto Si wafer.The process flow is shown in Fig. 1. A few nm thick native oxide was formed on the surface of Si wafer. Tetrabutylammonium hydroside (TBAOH) was mixed with ethylalcohol (EtOH), tetraethylorthosilicate (TEOS), a...