Electrical Discharge Machining: Vital to Manufacturing Industries

Khan, Mohd. Yunus; Rao, P. Sudhakar

doi:10.35940/ijitee.k1516.0981119

Cited by 13 publications

(3 citation statements)

References 11 publications

Supporting

Mentioning

Contrasting

Order By: Relevance

“…Khan et al [27] sought to improve ECM method variables using a combination comprising SS 316 (work piece) & Copper as a tool (tool material). Total 27 tests were performed to assess the effect of ECM variables like electrolyte conc., applied voltage, current, as well as feed rate of tool upon the work's MRR& SR. Khan et al [28] Other than the mechanical qualities of metal, it was discovered that thermal properties play a more important role; the forces created in this technique are modest, and thus burrs are not obtained. Khan et al [29] explored the possibility of utilizing jatropha oil as a source of dielectric medium in replacement with kerosene oil, which is environmentally benign.…”

Section: Muthu Kumar Et Al [15]mentioning

confidence: 99%

Machining performance and optimization of process parameters of monel alloy 400 using ECM process

Sudhakar Rao,

Sinha,

Patil

et al. 2024

Modern Materials and Manufacturing Techniques

View full text Add to dashboard Cite

Monel alloy 400, a mixture of copper and nickel is widely renowned for its resistance to chemical and physical strength. This alloy is most likely among the toughest as well as least corrosive metal recognized in the industry and research fields. These qualities have increased its uses in a variety of domains such as aerospace, marine, and automotive. Because work hardens fast on its surface, Monel alloys are very difficult to cut using typical machine equipment or other procedures.The current study examines the effect of ECM method parameters like applied voltage source (V), electrolyte conc. (EC) as well as inter electrode gap (IEG) upon material removal rate (MRR), tool wear rate (TWR), including surface roughness (Ra). The basic electrolytes utilized in machining of Monel Alloy 400 are a mixture of aqueous sodium nitrate (NaNO 3 ) & sodium chloride (NaCl). As an experimental strategy, the Box-Behnken Design (BBD) generated from response surface methodology (RSM) is utilized and effects of variables and their relationships are investigated, and process variables are adjusted.

show abstract

Section: Muthu Kumar Et Al [15]mentioning

confidence: 99%

Machining performance and optimization of process parameters of monel alloy 400 using ECM process

Sudhakar Rao,

Sinha,

Patil

et al. 2024

Modern Materials and Manufacturing Techniques

View full text Add to dashboard Cite

show abstract

“…To provide unique machining conditions, many novel approaches have been created. Such machining techniques have several advantages over traditional techniques when used properly [26]. High-precision components are a defining characteristic of contemporary products.…”

Section: Selection Of Cutting Fluids In Machining Processesmentioning

confidence: 99%

An overview of material removal processes and its importance

Omietimi,

Afolalu,

Kayode

et al. 2023

E3S Web Conf.

View full text Add to dashboard Cite

Good surface finishing, quality, and maximizing metal removal are characteristics feature of machining operation. The process variables affect the product’s surface roughness and rate of metal removal. Proper management of the process variables makes it easier to lower machining costs and enhance product quality. In order to get the best product, extensive research has been done previously to optimize the procedure specifications in any machining process. This paper studies how important the material removal process is, its benefits, and its relevancy in the manufacturing industries. The most recent turning process research uses the Response Surface Methodology (RMS). Process variables including feed, cutting speed, and depth of cut work well. In most circumstances, a technical need for mechanical products, the surface profile, and the roughness of a machined workpiece are two of the most significant product quality features. The necessary surface quality must be obtained for a part to function as intended. Finding a simple solution and a completely reliable approach is crucial due to the surface quality mechanism’s process dependence and the various uncontrollable elements that affect relevant phenomena.

show abstract

“…Electrical discharge machining (EDM) is used to machine hard and difficult-to-machine materials. The material is expulsed from the workpiece through melting and vaporization when a spark occurs in a small gap between the work sample and the tool [1]. The accuracy of the machined component is greatly influenced by the shape and accuracy of the tool used since, the tool has a shape that corresponds to the intended profile to be formed on the workpiece.…”

Section: Introductionmentioning

confidence: 99%

On the use of Copper Tool developed by Atomic Diffusion Additive Manufacturing (ADAM) Process for Electrical Discharge Machining

Khan,

Rao,

Pabla

2023

E3S Web Conf.

View full text Add to dashboard Cite

This paper highlights the review of work done in the area of 3D printed tools for the spark machining process. In recent times, additive manufacturing has gained wide popularity in different sectors. The additive manufacturing process or 3D printing, is a method for creating three-dimensional objects by layering material. Using the additive manufacturing technique of atomic diffusion, a tool for electrical discharge machining was developed. In this method, a mixture of metal and polymer that are formed into wire was employed and kept in a cartridge. The material mix is deposited in similar to extrusion process. A computer software does all the calculation, costing, weight analysis and printing time assessment. The procedure of the same is discussed. The scanning electron microscopic analysis of the same is done along with porosity measurement using ImageJ software. The surface characteristics of the printed tool was measured with Gwyddion software. Discussion on applicability of printed tool for electrical discharge machining process is done. words.

show abstract

Electrical Discharge Machining: Vital to Manufacturing Industries

Cited by 13 publications

References 11 publications

Machining performance and optimization of process parameters of monel alloy 400 using ECM process

Machining performance and optimization of process parameters of monel alloy 400 using ECM process

An overview of material removal processes and its importance

On the use of Copper Tool developed by Atomic Diffusion Additive Manufacturing (ADAM) Process for Electrical Discharge Machining

Contact Info

Product

Resources

About