The
eco-friendly flotation process for chalcopyrite is economically
significant and promotes sustainable development in mining. Collectorless
flotation is a green and clean method for chalcopyrite utilization,
but galvanic interactions during the grinding process can affect the
surface structure, chemical composition, and electrochemical properties,
impacting collectorless flotation recovery. This article uses a self-made
device and flotation experiments to study galvanic interactions and
their effects on surface oxidation and collectorless flotation behavior
under different grinding conditions (including mineral particle size,
slurry water content, pressure, and galvanic interaction time). The
impact of galvanic interaction on the surface chemical composition
and electrochemical properties of chalcopyrite is studied using high-performance
liquid chromatography (HPLC), X-ray photoelectron spectroscopy (XPS),
and electrochemical tests. Additionally, the effect of the galvanic
interaction on the surface structure is analyzed with density functional
theory. XPS and HPLC results show that iron grinding media contact
with chalcopyrite, reducing elemental sulfur content of the chalcopyrite
surface, improving hydrophilicity, and decreasing chalcopyrite collectorless
flotation recovery. Grinding conditions, such as mineral particle
size, slurry water content, and galvanic interaction time, significantly
impact collectorless flotation and can be regulated to optimize results.