The
electrochemical activity of modern Fe–N–C electrocatalysts
in alkaline media is on par with that of platinum. For successful
application in fuel cells (FCs), however, also high durability and
longevity must be demonstrated. Currently, a limited understanding
of degradation pathways, especially under operando conditions, hinders
the design and synthesis of simultaneously active and stable Fe–N–C
electrocatalysts. In this work, using a gas diffusion electrode half-cell
coupled with inductively coupled plasma mass spectrometry setup, Fe
dissolution is studied under conditions close to those in FCs, that
is, with a porous catalyst layer (CL) and at current densities up
to −125 mA·cm–2. Varying the rate of
the oxygen reduction reaction (ORR), we show a remarkable linear correlation
between the Faradaic charge passed through the electrode and the amount
of Fe dissolved from the electrode. This finding is rationalized assuming
that oxygen reduction and Fe dissolution reactions are interlinked,
likely through a common intermediate formed during the Fe redox transitions
in Fe species involved in the ORR, such as FeN
x
C
y
and Fe3C@N–C.
Moreover, such a linear correlation allows the application of a simple
metricS-numberto report the material’s stability.
Hence, in the current work, a powerful tool for a more applied stability
screening of different electrocatalysts is introduced, which allows
on the one hand fast performance investigations under more realistic
conditions, and on the other hand a more advanced mechanistic understanding
of Fe–N–C degradation in CLs.