A high density of Pd catalytic particles is an important factor for obtaining a uniform and continuous Ag seed layer in electroless plating. Adequate surface pretreatment is critical for the formation of such a Pd catalytic particle population. In this study, electroless plating of Ag thin films on TiN substrates was performed using Sn sensitization and Pd activation as pretreatment methods. Sn surface sensitization improves surface wetting and aids in the formation of a Pd catalytic layer in surface-oxidative Pd activation. The Pd activation supported by Sn sensitization also accelerated the formation of a continuous thin Ag film. Furthermore, a thin Ag seed layer deposited on a patterned structure showed excellent conformality. © 2008 The Electrochemical Society. ͓DOI: 10.1149/1.2948365͔ All rights reserved.Manuscript submitted March 26, 2008; revised manuscript received May 29, 2008. Published July 8, 2008 Because chip size has shrunk in ultra-large-scale integration, resistance-capacitance delay has become a critical factor that limits the overall performance of devices.1 Ag is considered to be the ultimate interconnection material in the metallization process of the semiconductor industry due to its very low resistivity, low diffusivity into silicon, and its high resistance against oxidation.
2-4Electroless plating is the autocatalytic process of depositing a metal in the absence of an external source of electric current. In electroless plating, electrons generated by oxidation of a reducing agent on the catalytic surface reduce metal ions.5 Once a continuous metal layer is formed, the metal layer itself acts as a catalyst. [6][7][8][9][10] Electroless plating has high potential for use in the metallization process, especially for the formation of a seed layer for electroplating, due to excellent step coverage, simple processing, low resistivity of the deposited film, and no requirement for an external current supply.11-13 Most work in electroless plating has focused on using this method to form a seed layer for complementary metal oxide semiconductor interconnection. However, there have been few reports about bottom-up filling by Ag electroplating.14,15 Furthermore, no research investigating the use of an electroless plated Ag seed layer for bottom-up filling has been done.In electroless plating, pretreatment steps, where the catalytic particle layer is generated, are very important for obtaining smooth and continuous film morphology. 16 In this study, Pd is adopted as the catalytic material. Pd activation involves the formation of catalytic Pd particles by the reduction of Pd on the substrate surface using electrons generated by the oxidation of the substrate. To obtain a continuously even Ag film, a high density of Pd particles is critical. Sn sensitization is a surface-wetting process that improves the hydrophilic character of various surfaces [17][18][19][20][21][22][23] by the adsorption of colloidal particles a few nanometers in size. In one study, after Sn sensitization, the sample was immersed in a...